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Application Of Gurney And Flight Of Fragment Calculations For Water Jet Velocities In Explosive Applications, Rachel L. Bauer, Tate B. Friedrich, Catherine E. Johnson Jan 2025

Application Of Gurney And Flight Of Fragment Calculations For Water Jet Velocities In Explosive Applications, Rachel L. Bauer, Tate B. Friedrich, Catherine E. Johnson

Mining Engineering Faculty Research & Creative Works

This study investigates the application of Gurney and flight of fragment equations, typically used to predict metal fragment velocities, in modeling the water jet behavior. Three shotgun cartridge sizes were used as the energy source: 2.59 g, 5.83 g, and 7.13 g. Two configurations were tested: standard (full-barrel water load) and "negative 8" (partial water load). High-speed footage captured water column velocities, and Gurney models, including infinitely tamped and open-faced configurations, combined with the flight of fragment model were used to assess prediction accuracy. Results showed charge strength significantly affects water column velocity, with higher strengths yielding greater stability and …


Optimizing Hy Wet Ball Mill Efficiency Using Response Surface Methodology, Peng Chen, Ying Hou, Hongxu Lv, Ahmed Sobhy Jan 2025

Optimizing Hy Wet Ball Mill Efficiency Using Response Surface Methodology, Peng Chen, Ying Hou, Hongxu Lv, Ahmed Sobhy

Mining Engineering Faculty Research & Creative Works

This study uses response surface methodology (RSM) with a central composite design to optimize the HY wet ball mill work index. Key operational parameters—ore quantity, water addition, and media proportion—were systematically investigated. Variance analysis identified these factors as statistically significant (p < 0.0001), with ore quantity exhibiting the strongest influence (F value = 82.67). Optimal conditions (water addition: 1083.880 mL, media filling rate: 40.362%, ore quantity: 1827.130 g) achieved a minimum work index of 10.195 kW h t−1. Validation tests confirmed the model's accuracy, yielding an average work index of 10.168 kW h t−1 (deviation: 0.027 kW h t−1). Compared to single-factor tests, RSM optimization reduced energy consumption by 3.76% (0.3975 kW h t−1), translating to annual savings of $214,000 for a mid-sized processing plant. This demonstrates RSM's efficacy in …


Using Telemetry To Assess Operator Effects On Hydraulic Shovel Energy Efficiency. Part Ii: Assessing Operator Effects, Noah Adekunle Aluko, Kwame Awuah-Offei Jan 2025

Using Telemetry To Assess Operator Effects On Hydraulic Shovel Energy Efficiency. Part Ii: Assessing Operator Effects, Noah Adekunle Aluko, Kwame Awuah-Offei

Mining Engineering Faculty Research & Creative Works

In this second part of a two-part series, this study investigates whether operator practices significantly affect the energy efficiency of hydraulic shovels, using detailed telemetry data. Rather than assuming this relationship, the research systematically tests it through a combination of statistical and regression analyses. First, Welch's and Kruskal–Wallis ANOVA confirm that operators differ significantly in their energy efficiency (p = 0.0000). Next, correlation analysis links parameters identified in Part I to energy per unit loading rate, and difference regression analysis determines which parameters most strongly influence efficiency variations. The results show that differences in payloads are the primary driver of …


Understanding The Usefulness Of Self-Escape Technologies In Underground Mining: Perspectives Of Metal/Nonmetal Miners, Eugene A. Gyawu, Kwame Awuah-Offei, D. A. Baker Jan 2025

Understanding The Usefulness Of Self-Escape Technologies In Underground Mining: Perspectives Of Metal/Nonmetal Miners, Eugene A. Gyawu, Kwame Awuah-Offei, D. A. Baker

Mining Engineering Faculty Research & Creative Works

Research on mine self-escape often focuses on coal mining, while perspectives from underground metal/nonmetal miners remain understudied despite their distinct emergency response challenges and unique operating environments. Using a scenario-based survey approach, this study evaluated underground metal/nonmetal miners' perceptions of the usefulness of 18 hypothetical self-escape interventions and how these perceptions are influenced by worker characteristics. Employment type was the strongest predictor of usefulness ratings, with hourly employees rating several self-escape interventions significantly higher than salaried employees, including those related to improving self-contained self-rescuers (SCSRs) and tethered guidance systems. The data suggested potential trends where perceived usefulness increased with more …


Navigation In Underground Mine Environments: A Simulation Framework For Quadruped Robots, Yixiang Gao, Kwame Awuah-Offei Jan 2025

Navigation In Underground Mine Environments: A Simulation Framework For Quadruped Robots, Yixiang Gao, Kwame Awuah-Offei

Mining Engineering Faculty Research & Creative Works

Quadruped robots have shown significant potential for navigating complex and hazardous environments, such as underground mines, where traditional wheeled or tracked systems have limitations. However, their development and deployment are hindered by the disparity between controlled laboratory testing and real-world conditions and the lack of tools (e.g., simulation testbeds) that expedite the required development and testing. This work develops a simulation testbed for expediting and advancing navigation algorithms, perception systems, and control strategies for quadruped robots in subterranean and hazardous environments. By utilizing high-fidelity 3D maps, ranging from intricate cave systems to real-world sites like the Edgar Mine, simulation environment …


Evaluating Feasibility Of Incorporating Fuel Cell Drive Trains Into Existing Haul Trucks, Ayorinde Akinrinlola, Kwame Awuah-Offei, Abdullah Al Moinee Jan 2025

Evaluating Feasibility Of Incorporating Fuel Cell Drive Trains Into Existing Haul Trucks, Ayorinde Akinrinlola, Kwame Awuah-Offei, Abdullah Al Moinee

Mining Engineering Faculty Research & Creative Works

Hydrogen, as a fuel source in material handling, has become a viable option for achieving carbon reduction targets. The objective of this work was to apply vehicle drive train and energy simulation in MATLAB/Simulink to guide a discussion of the challenges and opportunities of incorporating hydrogen fuel cell drive trains into the current form factors of mine haul trucks. We built and validated a model based on the Komatsu 830-E truck and used it to estimate the hydrogen requirements for typical short-haul, medium-haul, and long-haul cycles; in the short-haul case (cycle time = 852 s) the truck consumed 23.6 L …


Optimizing Acid Mist Suppression: Unraveling Surfactant Effects On Bubble Formation And Bursting Dynamics In Copper Electrowinning, Ashish Kakoria, Mirza Muhammad Zaid, Aamir Iqbal, Ellen Amoako Afful, Guang Xu Jan 2025

Optimizing Acid Mist Suppression: Unraveling Surfactant Effects On Bubble Formation And Bursting Dynamics In Copper Electrowinning, Ashish Kakoria, Mirza Muhammad Zaid, Aamir Iqbal, Ellen Amoako Afful, Guang Xu

Mining Engineering Faculty Research & Creative Works

The working mechanism of surfactant to reduce acid mist in copper electrowinning system is not well understood. Most of the studies are based on the surface tension reduction phenomenon but this is not the only function that causes acid mist reduction. In this paper, we investigated the effect of different surfactants on a bubble's residence time, terminal velocity, flow regime, and bursting dynamics using a high-speed camera. We have evaluated five different surfactants and found that the presence of surfactants reduces the terminal velocity, bubble diameter, and increases the residence time of the bubble in electrolyte. Especially for FC-1100, the …


Ultrathin Film Coating And Element Doping For Lithium-Ion Battery Electrodes, Xinhua Liang, Yan Gao Jan 2025

Ultrathin Film Coating And Element Doping For Lithium-Ion Battery Electrodes, Xinhua Liang, Yan Gao

Patents

The present invention relates to various lithium ion battery cathodes as well as lithium ion batteries incorporating one or more of these cathodes. The present invention further relates to processes of preparing the lithium ion battery cathode.


Incremental Cluster Validity Index-Based Offline Clustering For Machine Learning, Leonardo Enzo Brito Da Silva, Donald C. Wunsch Ii, Nagasharath Rayapati Jan 2025

Incremental Cluster Validity Index-Based Offline Clustering For Machine Learning, Leonardo Enzo Brito Da Silva, Donald C. Wunsch Ii, Nagasharath Rayapati

Patents

A neural network model replaces the supervised labeling component of a supervised learning system with an incremental cluster validity index-based unsupervised labeling component. An implementation is presented combining fuzzy adaptive resonance theory predictive mapping (ARTMAP) and incremental cluster validity indices (iCVI) for unsupervised machine learning purposes, namely the iCVIARTMAP. An iCVI module replaces the adaptive resonance theory (ART) module B of a fuzzy ARTMAP neural network model and provides assigmnents of input samples to clusters (i.e., labels) at each learning iteration in accordance to any of several possible iCVI methods described. A map field incrementally builds a many-to-one mapping of …


Mobile Robot Configured To Determine Human Arm Stiffness During Overground Interaction, Sambad Regmi, Yun Seong Song Jan 2025

Mobile Robot Configured To Determine Human Arm Stiffness During Overground Interaction, Sambad Regmi, Yun Seong Song

Patents

A mobile robot system and method for determining the stiffness of a human arm while moving with a user during overground interaction as the user holds the robot's handle and exchanges forces with it. A mobile base moves with the user, a robot arm interacts with the user, and a controller determines the stiffness. The robot arm includes servomotors driving a linkage mechanism, an end effector including the handle supported by the linkage mechanism, and a force transducer measuring a force applied by the user to the handle. The controller causes the robot arm to generate a force perturbation at …


Additively-Manufactured Structure For Reactionary Processes, Fateme Rezaei, Ali Rownaghi, Shane Lawson Jan 2025

Additively-Manufactured Structure For Reactionary Processes, Fateme Rezaei, Ali Rownaghi, Shane Lawson

Patents

A method of additively manufacturing a structure for use in a reactionary process includes forming a material from metal or metal oxide particles, a dispersion solvent, and a binder. The method also includes depositing the material onto a build platform and curing the material to form a structure for use in a reactionary process. The structure includes the metal or metal oxide particles and is configured to provide a reaction when exposed to a reactant.


Unmanned Vehicle Having Flight Configuration And Surface Traverse Configuration, Genda Chen, Alec Reven, Bo Shang, Zenhua Shi, Liujun Li, Boyang Li Jan 2025

Unmanned Vehicle Having Flight Configuration And Surface Traverse Configuration, Genda Chen, Alec Reven, Bo Shang, Zenhua Shi, Liujun Li, Boyang Li

Patents

An unmanned vehicle includes a body, at least one power source coupled to the body, a flight propulsion system coupled to the at least one power source and configured to propel the unmanned vehicle through air, and a surface propulsion system coupled to the at least one power source and configured to propel the unmanned vehicle along a surface. The unmanned vehicle is configured to switch between a flight configuration in which the unmanned vehicle is propelled through air via the flight propulsion system, and a surface traverse configuration in which the unmanned vehicle is propelled along the surface via …


Energy Dissipation Using Negative Stiffness Shells, Mohamed El-Gawady, Yasser Darwish Jan 2025

Energy Dissipation Using Negative Stiffness Shells, Mohamed El-Gawady, Yasser Darwish

Patents

A negative stiffness shell has a convex first position, but can transition or snap to a concave second position under a force applied to the exterior surface of the shell in the convex first position. During the transition, the shell exhibits negative stiffness that permits a large amount of energy to be absorbed. The negative stiffness shell can withstand a high initial force threshold prior to transitioning. In the second, concave position the shell can still resist force. Moreover, it is possible for the shell to revert back to the first, convex position with minimal plastic deformation for subsequent use. …


Large-Scale Carbon-Mineralization Through Oxalatization, Hongyan Ma, Wenyu Liao Jan 2025

Large-Scale Carbon-Mineralization Through Oxalatization, Hongyan Ma, Wenyu Liao

Patents

The present invention is broadly concerned with mineralization methods that assist in permanent carbon storage. The methods provide a storage mechanism for oxalic acid generated by existing or future-developed carbon capture and conversion methods that convert CO2 to oxalic acid. That oxalic acid can be injected into a subsurface rock formation containing non-carbonate rock to form oxalates or oxalate hydrates. Alternatively, oxalic acid can be mixed with mine tailings, well drilling dirt, crushed rocks, etc., that contain desired non-carbonate rock minerals, to promote mineralization.


Nontoxic High Temperature Resistant Hydrogels, Thomas P. Schuman, Baujun Bai, Buddhabhushan Pundlik Salunkhe Jan 2025

Nontoxic High Temperature Resistant Hydrogels, Thomas P. Schuman, Baujun Bai, Buddhabhushan Pundlik Salunkhe

Patents

Compositions of swellable non-toxic hydro gels and their use in conformance control are described herein. More specifically, the present invention generally relates to the hydro gels compositions that can be used to treat the oil reservoirs having high temperature and high salinity conditions. The compositions generally comprise a plurality of swellable particles having one or more crosslinkers interspersed within a polymer matrix. The compositions can also be used in biomedical, agricultural, fracking and similar applications wherein thermally-stable, nontoxic hydrogels are required.


Digital Twin-Centered Hybrid Data-Driven Multi-Stage Deep Learning Framework For Enhanced Nuclear Reactor Power Prediction, James Daniell, Kazuma Kobayashi, Ayodeji Alajo, Syed Bahauddin Alam Jan 2025

Digital Twin-Centered Hybrid Data-Driven Multi-Stage Deep Learning Framework For Enhanced Nuclear Reactor Power Prediction, James Daniell, Kazuma Kobayashi, Ayodeji Alajo, Syed Bahauddin Alam

Nuclear Engineering and Radiation Science Faculty Research & Creative Works

The accurate and efficient modeling of nuclear reactor transients is crucial for ensuring safe and optimal reactor operation. Traditional physics-based models, while valuable, can be computationally intensive and may not fully capture the complexities of real-world reactor behavior. This paper introduces a novel hybrid digital twin-focused multi-stage deep learning framework that addresses these limitations, offering a faster and more robust solution for predicting the final steady-state power of reactor transients. By leveraging a combination of feed-forward neural networks with both classification and regression stages, and training on a unique dataset that integrates real-world measurements of reactor power and controls state …


Impact Of Surface And Physical Property On Multiphase Flow In Sealed Vessel: Liquid Dropdown Performance, Mehedi Hasan Tusar, Palash K. Bhowmik, Kazuma Kobayashi, Syed Bahauddin Alam, Shoaib Usman Jan 2025

Impact Of Surface And Physical Property On Multiphase Flow In Sealed Vessel: Liquid Dropdown Performance, Mehedi Hasan Tusar, Palash K. Bhowmik, Kazuma Kobayashi, Syed Bahauddin Alam, Shoaib Usman

Nuclear Engineering and Radiation Science Faculty Research & Creative Works

This study explores multi-phase (i.e., liquid-gas) and multi-fluid (i.e., air-water, and water-silicone oil) flow-pattern and flow-blockage physics phenomena for wall wettability conditions ranging from superhydrophilic to superhydrophobic cases in sealed vessels utilizing computational fluid dynamics (CFD) simulation tools and volume-of-fluid (VOF) method with sharp interface modeling. Detailed modeling and simulation (M&S) of such physics phenomena—in which liquid (e.g., water) stands over top of gas (e.g., air or steam) in a closed channel and exhibited flow blockage, flow reversal related challenges—are pivotal for design, analysis, and qualification of component-level (e.g., heat pipes, heat exchangers) to system-level (e.g., emergency core cooling systems …


Critical Success Criteria For Construction Projects: A Systematic Literature Evaluation, Neda Kiani Mavi, Kerry Brown, Richard Glenn Fulford, Mark Goh Jan 2025

Critical Success Criteria For Construction Projects: A Systematic Literature Evaluation, Neda Kiani Mavi, Kerry Brown, Richard Glenn Fulford, Mark Goh

Research outputs 2022 to 2026

Purpose: Evaluating project success within the construction industry presents challenges due to the unique characteristics of the sector, the complexity of projects, and the involvement of diverse stakeholders. Conducting a bibliometric analysis, this paper aims to unravel the major research themes and methodologies utilised by researchers in studying the critical success criteria for construction projects, as well as extracting these success criteria. Design/methodology/approach: The researchers systematically searched and screened 95 papers from Scopus and Web of Science (WoS) databases. This study conducted research focus parallelship network (RFPN) analysis and keywords co-occurrence network (KCON) analysis using BibExcel and Gephi to cluster …


Hydrogen Permeation In Iron-Chromium-Aluminum (Fecral) Alloys And The Effects Of Microstructure And Surface Oxide, Nathan T. Gehmlich, Thomas F. Fuerst, Hanns Gietl, Chase N. Taylor, Joshua Rittenhouse, Haiming Wen, M. Nedim Cinbiz Jan 2025

Hydrogen Permeation In Iron-Chromium-Aluminum (Fecral) Alloys And The Effects Of Microstructure And Surface Oxide, Nathan T. Gehmlich, Thomas F. Fuerst, Hanns Gietl, Chase N. Taylor, Joshua Rittenhouse, Haiming Wen, M. Nedim Cinbiz

Materials Science and Engineering Faculty Research & Creative Works

Iron–chromium–aluminum (FeCrAl) class alloys are candidates for use as cladding for accident-tolerant fuels and moderators. In this context, hydrogen isotope permeation in FeCrAl alloys is an important material property. In the present work, the apparent permeability, effective diffusivity, and apparent solubility of hydrogen in the FeCrAl alloys C26M and Kanthal D (KD) were measured with gas-driven hydrogen permeation. Permeation measurements were conducted at temperatures of 400 to 700 °C and at gas-driven pressures from 1 to 100 kPa. In particular, the effect of grain size on hydrogen transport was studied with KD samples with three different microstructures: nanocrystalline (NC), ultra-fine …


Dual-Bed Radioiodine Capture From Complex Gas Streams With Zeolites: Regeneration And Reuse Of Primary Sorbent Beds For Sustainable Waste Management, Krista Carlson, Brian J. Riley, Joshua Turner, David C. Cantu, Dev Chidambaram, Charmayne Lonergan, Jeffrey D. Rimer Jan 2025

Dual-Bed Radioiodine Capture From Complex Gas Streams With Zeolites: Regeneration And Reuse Of Primary Sorbent Beds For Sustainable Waste Management, Krista Carlson, Brian J. Riley, Joshua Turner, David C. Cantu, Dev Chidambaram, Charmayne Lonergan, Jeffrey D. Rimer

Materials Science and Engineering Faculty Research & Creative Works

No abstract provided.


Degradation Of Radioactive Waste Encapsulation Of Bao−Feox−P2o5 Glass Evaluated From Electrical Conductivity, Kazuki Mitsui, Nobuyasu Nishioka, Hiromichi Takebe, Richard K. Brow, Akira Saitoh Jan 2025

Degradation Of Radioactive Waste Encapsulation Of Bao−Feox−P2o5 Glass Evaluated From Electrical Conductivity, Kazuki Mitsui, Nobuyasu Nishioka, Hiromichi Takebe, Richard K. Brow, Akira Saitoh

Materials Science and Engineering Faculty Research & Creative Works

We report on the electrical conductivity of barium iron phosphate glass, a candidate for radioactive waste encapsulating glass. The glass composition has been optimized for slow dissolution in hot water because the precipitation of a stable hydration layer of FeO(OH) on the glass surface enhances the water durability of the glass. The mechanism of electrical conductivity of the glass is assumed to be an electron hopping between the electronic energy levels of Fe (II) and Fe (III) ions, obeying the electron carrier generation of Fe (II) → Fe (III) + e−. The electrical conductivity of the base glass was ∼3.2 …


Understanding Heterogeneous Nucleation In Iron Alloys From First Principles: A Review And Discussion, Semen Naumovich Lekakh Jan 2025

Understanding Heterogeneous Nucleation In Iron Alloys From First Principles: A Review And Discussion, Semen Naumovich Lekakh

Materials Science and Engineering Faculty Research & Creative Works

Heterogeneous nucleation during solidification plays a key role in structure formation of different types of iron-based alloys, including steels and cast irons. A review summarizes the novel theoretical methods which were used to understand the nature of heterogeneous nucleation in iron-based alloys. An ab initio simulation of atomic adsorption was used to predict the activity of heterogeneous nuclei, and the thermodynamic methods were applied to design conditions for desired precipitate formation in the iron melts. A high-resolution TEM study of individual nucleus and statistics of nuclei family, obtained from an automated SEM/EDX analysis, illustrates a possibility to design processes of …


Ground Testing Of A Magnetic-Electrostatic Separation System For Lunar Regolith Beneficiation, Peter Bachle, Charles Wood, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han Jan 2025

Ground Testing Of A Magnetic-Electrostatic Separation System For Lunar Regolith Beneficiation, Peter Bachle, Charles Wood, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

The separation of lunar regolith by mineral composition and size category is useful forin-situ resource utilization (ISRU). The research presented herein discusses the designing and development of equipment that has the potential to separate lunar regolith into aluminum, iron-titanium, and magnesium-iron ores. Along with the metal ore separation, this equipment shows the potential to separate regolith by size categories. The combined effect of these separation methods generates output that is valuable to subsequent use in metal and oxygen extraction, additive manufacturing, and regolith sintering processes. The designed equipment uses a dual-strength magnet system with N42 and N52 neodymium magnets for …


The Effect Of Carbon Equivalent And Nodularity On Multi-Axial Casting Wall Movement During Spheroidal Graphite Iron Solidification And Cooling, Noah J. Brack, Mingzhi Xu, Jingjing Qing, Simon Lekakh Jan 2025

The Effect Of Carbon Equivalent And Nodularity On Multi-Axial Casting Wall Movement During Spheroidal Graphite Iron Solidification And Cooling, Noah J. Brack, Mingzhi Xu, Jingjing Qing, Simon Lekakh

Materials Science and Engineering Faculty Research & Creative Works

Spheroidal graphite iron, also known as ductile iron, is an iron–carbon casting alloy used in industry for its good castability, balanced mechanical properties, and low cost. Ductile iron consists of round graphite nodules in an iron matrix. During solidification and cooling, ductile iron castings experience dynamic volume changes due to the precipitation of graphite nodules and formation of austenite. These dynamic volume changes can distort external casting surfaces, causing swell and shrinkage porosity. A novel apparatus was custom-built to capture the casting wall movement in real time along three axes. This study found that casting expansion increased with carbon equivalent …


Controlling Nitrogen Pickup During Induction Melting Of Ultrahigh-Strength Cr-Ni-Mo-V Steels, Kingsley T. Amatanweze, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field Jan 2025

Controlling Nitrogen Pickup During Induction Melting Of Ultrahigh-Strength Cr-Ni-Mo-V Steels, Kingsley T. Amatanweze, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field

Materials Science and Engineering Faculty Research & Creative Works

Nitrogen pickup during air induction melting can result in porosity and a loss of fracture toughness in ultrahigh-strength quenched and tempered steel castings. Nitrogen atoms are easily adsorbed into liquid steel upon exposure to the air, and argon shrouding alone has limited effectiveness. Previous studies have shown that proper charge sequencing and maintaining a high amount of dissolved oxygen in the melt prior to tapping and deoxidation can limit nitrogen pickup in the melt. In the current study, the effect of melt practice and charging procedure on nitrogen pickup was studied as a function of hold time in a series …


Zrc Particle Size Effect On The Mechanical Properties Of Spark Plasma Sintered 60–40 Vol% Zrc–Mo Cermets, Nathaniel Blatt, Jeremy Watts, Brian Taylor, Jhonathan Rosales, Gregory Hilmas Jan 2025

Zrc Particle Size Effect On The Mechanical Properties Of Spark Plasma Sintered 60–40 Vol% Zrc–Mo Cermets, Nathaniel Blatt, Jeremy Watts, Brian Taylor, Jhonathan Rosales, Gregory Hilmas

Materials Science and Engineering Faculty Research & Creative Works

Cermet's of 60 vol% ZrC and 40 vol% Mo with different starting ZrC particle sizes were spark plasma sintered to full density at 1950 °C. Elastic moduli, Vickers hardness and fracture toughness were measured at room temperature and flexural strength was measured up to 1600 °C. Young's modulus was 365 ± 5 GPa, shear modulus was 149 ± 2 GPa, Poisson's ratio was 0.22 ± 0.01, and no significant difference was observed for the moduli with respect to the starting ZrC particle size. Room temperature flexural strength was affected by the ZrC particle size, measured as ∼524 and ∼598 MPa …


Parametric Analysis Of Water Jet Descaling Efficiency Of Reheated Continuously Cast Thin Slab, Tochukwu P. Ojiako, Mario F. Buchely, Simon Lekakh, Ronald J. O'Malley, Richard Osei, Taha Tayebali Jan 2025

Parametric Analysis Of Water Jet Descaling Efficiency Of Reheated Continuously Cast Thin Slab, Tochukwu P. Ojiako, Mario F. Buchely, Simon Lekakh, Ronald J. O'Malley, Richard Osei, Taha Tayebali

Materials Science and Engineering Faculty Research & Creative Works

Efficient oxide scale removal is critical for maintaining surface quality and process efficiency in steel manufacturing. This study optimizes water jet descaling by evaluating the performance of flat and rotary jet nozzles under varying process parameters. Using a combined approach of experimental analysis and computational fluid dynamics, it investigates the influence of pressure (138–275 bar), lead angle (0°, 15°, 25°), working distance (50–100 mm), and spray angle (15°–25°) on descaling efficiency. Findings indicate that flat jet nozzles achieve superior performance at short working distances due to concentrated impact forces, while rotary jet nozzles sustain efficiency over extended distances through dynamic …


Effect Of Gating Design On Filling And Inclusion Control In An Al-Killed Cr-Mo-Ni Steel, Kingsley T. Amatanweze, Koushik Balasubramanian, Soumava Chakraborty, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field, Krista R. Limmer, Katherine M. Sebeck Jan 2025

Effect Of Gating Design On Filling And Inclusion Control In An Al-Killed Cr-Mo-Ni Steel, Kingsley T. Amatanweze, Koushik Balasubramanian, Soumava Chakraborty, Viraj A. Athavale, Mario F. Buchely, Laura N. Bartlett, Ronald J. O'Malley, Daniel M. Field, Krista R. Limmer, Katherine M. Sebeck

Materials Science and Engineering Faculty Research & Creative Works

The effect of gating system design on the inclusion population and size distribution in an aluminum-killed low-alloy advanced high strength steel casting was studied. A mold with four different gating systems: pressurized and non-pressurized with side risers, naturally pressurized with a side riser, and naturally pressurized with a top riser, was designed using computational fluid dynamics and solidification software. The design allowed inclusion populations in castings produced with each gating system to be compared during the same pouring event. Samples taken from different positions just below the top surface of each casting were analyzed using an SEM/EDS system with automated …


High-Temperature Performance Of Alloyed Cast Irons And Cr/Ni Austenitic Steels—An Overview And Discussion, Simon N. Lekakh, Mei Li, Larry Godlewski Jan 2025

High-Temperature Performance Of Alloyed Cast Irons And Cr/Ni Austenitic Steels—An Overview And Discussion, Simon N. Lekakh, Mei Li, Larry Godlewski

Materials Science and Engineering Faculty Research & Creative Works

Fe-based cast alloys, including cast irons and steels, have been used in service at a wide range of mechanical and thermal load in oxidizing environment. Special alloying practices can be used to improve high temperature performance of Fe-based cast alloys in an oxidizing atmosphere. At elevated temperatures, alloying elements can produce a protective interface layer which prevents oxidant penetration into the metal matrix. However, a combination of thermo-mechanical loads along with surface oxidation can decrease the materials integrity by destroying the stable protected interface limiting the range of working parameters and lifetime performance of the material. This overview aims to …


Ultrafast Belite (Β-C2s) Production Using Biofuel-Based Combustion Synthesis, Shubham Agrawal, Sayee Srikarah Volaity, Oluwadamilare Charles Adesina, Bryan K. Aylas-Paredes, Taihao Han, Srinivas Kilambi, Aditya Kumar, Narayanan Neithalath Jan 2025

Ultrafast Belite (Β-C2s) Production Using Biofuel-Based Combustion Synthesis, Shubham Agrawal, Sayee Srikarah Volaity, Oluwadamilare Charles Adesina, Bryan K. Aylas-Paredes, Taihao Han, Srinivas Kilambi, Aditya Kumar, Narayanan Neithalath

Materials Science and Engineering Faculty Research & Creative Works

This study presents a novel low-temperature, combustion synthesis (CS) approach for the rapid production of belite-rich cements. CS leverages the exothermic heat released from the combustion of biofuels such as lignin and/or biomass, intermixed with pelletized limestone and quartz. At an imposed furnace temperature of ∼700°C (as opposed to 1200°C–1300°C required in a conventional kiln), the source materials are rapidly transformed to belite, resulting in energy, emissions, and economic benefits. This work explores the influence of various process parameters, viz., fuel types and contents, airflow rate, porosity, holding temperature, and holding time on the efficiency of CS-based belite synthesis. Through …