Other Engineering Commons^™

Maintenance Notes To Improve The Reliability Of Wheel Flange Failure For Overhead Crane, Fakhri Burhanuddin, Akhmad Herman Yuwono

Journal of Materials Exploration and Findings

Overhead traveling cranes in the industry have utility workload classifications and require high standards of safety and reliability by mobilizing lifting and transporting capacity variants of steel products, equipment, and other supports. The crane wheels are the main support in moving the end carriage so that the crane can work according to its function. Failures in the operation and maintenance cycle have occurred. Therefore, proper repair and maintenance methods are highly needed to restore the original design function to its working integrity. Logic tree analysis was used to breakdown all causes of failure; thus, mitigation was performed by carrying out …

Lifetime Prediction Of Pan Feeder Based On 3d Laser Scanning For Wear Assessment, Nony Maulidya, Dedi Priadi, Datu Rizal Asral

Journal of Materials Exploration and Findings

Apron feeder is one of stages in crushing circuit to convey material in short distance. Pan flight is the main component of apron feeder that is severely exposed to wear mechanism due to its direct contact with open cut abrasive ore. With this operating environment of apron feeder, regular maintenance and inspection must be conducted to assess wear rate of pan’s surface to maintain equipment availability and provide information and sign before the equipment undergoes severe and sudden degradation. 3D laser scanning is method used in this study as Non-Destructive Testing (NDT) based inspection. The aim of using 3D scanning …

Root Cause Analysis Of Leakage Tube Boiler: A Study Case, Lydia Kartika Basaria Sitompul, Dedi Priadi

Journal of Materials Exploration and Findings

Oil and gas industry can have catastrophic implications for human life, the environment, and the economy. This paper investigated failure analysis using root cause analysis especially for boiler tube leakage of Heat Exchanger. Identify the issue using microscopic examination and energy dispersive x-ray analysis were conducted on the tube inside and outside surface to determine root cause of the failure. The formation of a protective film in the aluminum-brass tube during the starting stage is very important for ensuring adequate film protection throughout the service life of the heat exchanger. During this stage, exposure to unpolluted water is essential. The …

Impact Force Helmet Device For Concussion Monitoring, Patrice Mulligan, Karina Mealey, Zack Borthwick, Benjamin Fick

General Engineering

To track head trauma in football, our device is placed inside a football helmet to measure both linear and gyroscopic (rotational) accelerations. These measurements are taken using an ADXL375 linear accelerometer and an LSM6DSOX accelerometer and gyroscope. The data from these sensors is processed and transmitted wirelessly by a SparkFun Thing Plus microcontroller to another SparkFun Thing Plus microcontroller connected to a laptop on the sidelines. Our program on the laptop stores the acceleration impact data into a .csv file for each player. If a likely concussive impact is detected, the program displays a popup warning. Testing results were promising …

Fitness For Service (Ffs) And Fatigue Assessment For Shell Distorted Steel Storage Tank Based On Api 579-1/Asme Ffs-1, Wira Herucakra Sr. Structure Engineer, Luh Putri Adyani, Ic Farid Hadi Prasetyo, Alviani Rahma Rizkhita

Journal of Materials Exploration and Findings

A shell distortion was occurred due to incorrect in the welding procedure during construction of a new built above ground steel storage tank. The assessment level 1 then performed referred to original construction code of API Standard 650 was performed, the roundness data of tank plate was obtained through to laser scanning survey, and the result on assessment level 1 known that the minimum radius of measured point is exceeding the radius tolerance. This unacceptable condition of assessment level 1 requires to be performed the higher level of assessment. A fitness for service assessment level 3 for tank 1000 KL …

Effects Of Ti Addition On The Characteristics Of Al-10zn-6mg-2si/Zro2 Composites Produced By Squeeze Casting, Qesha Diva Prameshvara, Pipin Indah Lestari, Bondan Tiara Sofyan

Journal of Materials Exploration and Findings

Metal matrix composite (MMC) with 7xxx aluminum matrix is potential for ballistic applications due to the combination of strength, toughness, and light weight. Previous study successfully produced aluminum-based composites with SiC particles which were able to stop type III bullet, however cracks remained on back of the plate. Therefore, in this research, SiC was replaced by zirconia (ZrO₂) due to its high fracture toughness. Ti-B grain refiner was added to further improve toughness through grain boundary strengthening mechanism. This research developed 5 vol.% ZrO₂ strengthened Al-10Zn-6Mg-2Si composite with addition of Al-5Ti-1B grain refiner produced through squeeze casting …

Integration Of The Ashby Technique And Pahl-Beitz Quantitative Ranking For Railway Axle Material Selection, Helya Chafshoh Nafisah, Jaka Fajar Fatriansyah, Siti Norasmah Surip

Journal of Materials Exploration and Findings

Railway axle serves as a vital connection between the train's wheels and its body. However, cyclic loading and high speed can induce fatigue in railway axle, which potentially leads to damage human safety. Therefore, it is important to find materials that have good mechanical properties with the lowest weight and cost. In this paper, a comprehensive method using Ashby chart has been performed to select candidate materials of railway axle. The methods begin with analyzing function by determining the problem, objective function, and constraints. After that, the results obtained are ranked using Pahl and Beitz quantitative weighting method. The results …

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani

Journal of Materials Exploration and Findings

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand …

Guidelines For Data Collection On Energy Performance Of Higher-Education Buildings In Egypt: A Case Study, Hesham Safwat, Ahmed A. Abdel-Rehim, Iman El-Mahallawi, Abdelwahab Hussein, Engy Elshazly, Ahmad Elshamy

Mechanical Engineering

Reliable energy analysis of buildings relies heavily on high-quality data leading to proper indicators. Previous studies have highlighted the importance of data quality in analyzing energy usage in residential and non-residential buildings in order to transform declarations to actions, optimise energy efficiency policies and monitor progress and failures in countries. Collected data must adhere to national and international standards for energy performance in buildings. This study aims to provide practical guidelines for effectively collecting and preparing data suitable for evaluating energy performance in Egyptian higher-education (HE) buildings. The guidelines are developed based on a comprehensive case study, considering data availability …

Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara

Journal of Materials Exploration and Findings

Hydrocarbon releases might result in serious consequences in various aspects. In addition to the contribution to environmental pollution, repetitive leakages need high repair costs. This study aim is to minimize potential repetitive leakage for other typical 3-phase piping systems. We conducted the risk assessment by adopting Risk Based Inspection (RBI) API 581 to identify risk level, calculating piping lifetime, recommended inspection plan and mitigations. The most relevant root causes can be obtained through quantitative Fault Tree Analysis (FTA). Observation and investigation was taken from eight 3-phase piping systems that experienced repetitive leakages. It has been found that the risk level …

Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj

Journal of Materials Exploration and Findings

The production of metal and alloy products requires the use of heat treatment, when during the heat treatment process, quenching is a crucial step. The quenching medium can be anything from water, a salt bath, oil, air and gas. In a vacuum furnace, pressurized gas, most frequently nitrogen (N₂) gas, serves as one of the quenching mediums. One of the drawbacks of the quenching process is the distortion and dimensional change of the parts. This paper aims to investigate the influence of nitrogen gas quenching pressure on the distortion and dimensional change of aerospace actuator gear planet parts …

Biowall Development For The West Lafayette Public Library, Dhanurja De Silva, Yalin Lu, Siqi He, Ajay Dalal, Bill Hutzel

Purdue Journal of Service-Learning and International Engagement

A group of multidisciplinary Purdue students are working together to design, assemble, and install a Biowall in the Children’s section of the West Lafayette Public Library. A Biowall is a plant-based filter that improves Indoor Environmental Quality by cleaning indoor air and adding a natural aesthetic to the building space. Purdue has been developing Biowall technology since 2012, and this project involves redesigning it to fit into the available space at the library. The new Biowall design incorporates a watering mechanism that allows for children to get actively involved in maintaining the Biowall and learning about sustainability. This project also …

A Review On Ship Recycling Industry In Bangladesh From Global Perspective, Ahammad Abdullah, Zobair Ibn Awal, M Ziauddin Alamgir, Md. Jobayer Mia, Farihatul Mim, Utpal K. Dhar

Journal of Ocean and Coastal Economics

At present, the global center of the ship breaking and recycling industry is in South Asia, specifically Bangladesh, India, and Pakistan. These three countries account for 70–80 percent of the international recycling market for ocean-going vessels, with China and Turkey covering most of the remaining market. Only about 5 percent of global volume is scrapped outside these five countries. Bangladesh has environmentally beneficial coastal region and affordable labor that make the shipbreaking and recycling business as a potential sector for the country. In addition, ship recycling and its related businesses are helping to solve our nation’s unemployment issues at all …

Underwater Image Enhancement: A Pipeline For Underwater Computer Visions, Humberto Lebron Rivera

Theses and Dissertations

Ocean exploration has surged in popularity and significance in recent years, including diverse areas like maritime archeology, underwater resources, and submerged structure inspection. The activities mentioned above heavily depend on vision and imagery, a challenge in the unpredictable marine world. This thesis presents a conditional generative adversarial network model for image-to-image translation problems. We designed and trained the model with the end goal of enhancing underwater images. Five metrics were employed for validation to quantify our model’s resulting enhanced images. By doing so, we aim to establish a pipeline that can leverage aerial computer vision algorithms for marine applications.

Our …

Introduction To Vacuum Technology, David M. Hata, Elena V. Brewer, Nancy J. Louwagie

Milne Open Textbooks

Vacuum systems are critical to many industries. They are vital to establishing required process pressures, establishing a clean process environment, and removing reaction by-products from the process chamber. This text, a revision and expansion of David Hata’s Introduction to Vacuum Technology published in 2008, addresses basic topics in vacuum technology for individuals tasked with maintaining vacuum systems and instructors teaching technician-level courses. The topics are carefully curated to the needs of technicians in a production environment and the types of vacuum systems used, and the accompanying laboratory manual and instructor’s guide support the delivery of lecture-laboratory courses.

This book approaches …

Effect Of Heat Input On Microstructure And Mechanical Properties Of Submerged Arc Welded Sm570-Tmc Steel, Toni Yuhandri, Winarto Winarto, Diana Natalia

Journal of Materials Exploration and Findings

SM570TMC is high-strength steel (HSS), which is commonly used in structures that require higher-strength components. In this research, submerged arc welding (SAW)-welded SM570 TMC steels' microstructure and mechanical characteristics were examined. SM570 plates with 12mm thickness were multi-pass welded by using a 3.0 mm diameter of ESAB OK Autrod 13.40 (AWS A5.23: EG) filler metal. The joint design is a single V multi-pass butt weld with a backing strip. Two welded joints were prepared by using heat inputs of 2.2 and 2.9 kJ/mm. The microstructures of two welded joints were observed by using optical microscopy and scanning electron microscope (SEM). …

The Plastics Collection Reference Packet, Special Collections Research Center

Special Collections

This reference packet is an informational tool to support further research into the history of plastics—whether interested in companies, individuals within the plastics industry's history, historical plastics materials, essays, and more. All content featured within this packet was previously published on the former plastics.syr.edu website as part of a Syracuse University Libraries and Special Collections Research Center (SCRC) partnership established in 2007 with the Plastics Pioneers Association (PPA)—an association of plastics industry professionals interested in preserving the plastics industry's past.

Exploring Methods For Recycling Filament Waste In 3d Printing, Max Rios Carballo

Publications and Research

The goal of the current study is to investigate cutting-edge techniques for recycling filament waste from 3D printing procedures. Appropriate waste management techniques are required to reduce this trash's harmful environmental consequences. The goal of the project is to look at new methods for recycling filament waste in order to minimize disposal and encourage reuse. To acquire data from pertinent papers and research, a thorough literature review methodology was used. The findings show that this issue may be resolved utilizing a variety of recycling techniques, including shredding, melting, and re-extrusion. The type of filament waste and the intended goal will …

The Passing Board, John Fitzgerald

Williams Honors College, Honors Research Projects

For my Honors Research Project I am taking a more personal route and looking to solve a childhood question/issue by designing a board that is small and easy to transport while also giving the best bounce pass possible. My proposed project would be a board that a soccer player can play a bounce pass onto and receive the ball from. The base of this design sounds simple enough, however, I would like to implement a way that the board can be adjusted to alter the angle of return of the soccer ball after the bounce. I also want to design …

A Techno-Economic Analysis To Determine The Levelized Cost Of Hydrogen Generation Through Electrolysis For Humboldt Transit Authority, Humboldt County, California, Deepak Tripathi

Cal Poly Humboldt theses and projects

Abstract

This thesis aims to investigate the techno-economic feasibility of on-site electrolysis-based hydrogen generation for the Humboldt Transit Authority (HTA), focusing on determining the levelized cost of hydrogen (LCOH) for various system configurations and utility rate schedules. The study recommends using a 2.5 MW electrolyzer with the B-20 (T) utility rate schedule along with an E-GT rate supplement provided by PG&E as the most cost-effective solution to meet HTA's projected hydrogen demand. This demand is currently based on the utilization of 11 H₂ fuel cell buses, which is further expected to grow to 21 buses, and estimated public use …

Dynamic Rbi With Central Difference Method Approach In Calculation Of Uniform Corrosion Rate: A Casestudy On Gas Pipelines, M.Riefqi Dwi Alviansyah, Fernanda Hartoyo, Zahra Nadia Nurullia, Ari Kurniawan

Journal of Materials Exploration and Findings

The oil and gas industry generally uses a piping system to drain fluids. Even though the pipes used have been well designed, the use of pipes as a means of fluid transportation still provides the possibility of failure that can occur at any time, one of which is due to uniform corrosion. The use of standard Risk Based Inspection (RBI) according to the API RBI 581 document has been widely used to anticipate potential failures to pipe components. The use of standard RBI can reduce the risk of failure significantly. Because the standard RBI considers the component risk value to …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Preface Of Volume 1 Issue 1 On Journal Of Materials Exploration And Findings (Jmef), Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

No abstract provided.

Contents, Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

No abstract provided.

The Optimization Of Failure Risk Estimation On The Uniform Corrosion Rate With A Non-Linear Function, Fernanda Hartoyo, Jaka Fajar Fatriansyah, Imam Abdillah Mas'ud, Farhan Rama Digita, Hanna Ovelia, Datu Rizal Asral

Journal of Materials Exploration and Findings

Failures in the oil and gas pipeline system are conditions that must be avoided and anticipated because the losses due to the failures can occur at a very high level. Internal corrosion is one of the significant causes of the failures in pipeline systems. In addition, this type of corrosion is due to the high content of carbon dioxide and other corrosive substances in crude oil and natural gas. Therefore, an optimal inspection scheduling system is required to prevent the possibility of pipeline failures due to corrosion and to avoid any overspending on the budget due to excessive inspection scheduling. …

Bbt Acoustic Alternative Top Bracing Cadd Data Set-Norev-2022jun28, Bill Hemphill

STEM Guitar Project’s BBT Acoustic Kit

This electronic document file set consists of an overview presentation (PDF-formatted) file and companion video (MP4) and CADD files (DWG & DXF) for laser cutting the ETSU-developed alternate top bracing designs and marking templates for the STEM Guitar Project’s BBT (OM-sized) standard acoustic guitar kit. The three (3) alternative BBT top bracing designs in this release are
(a) a one-piece base for the standard kit's (Martin-style) bracing,
(b) 277 Ladder-style bracing, and
(c) an X-braced fan-style bracing similar to traditional European or so-called 'classical' acoustic guitars.

The CADD data set for each of the three (3) top bracing designs includes …

Tunable Passive Shock And Vibration Isolators For Rotational Isolation, Chase B. Lemaire

LSU Master's Theses

Shock and vibration isolation are a critical need in helmets, which are widely used to protect athletes, workers, soldiers, and astronauts. Passive vibration isolation systems are a good option when mass and volume should be minimized and when the experienced loadings can be predicted. However, it is frequently challenging to find materials and structures which exhibit the optimal vibration and impact isolation properties for an application. As a case study illustrating a novel design paradigm for rotational shock absorption, a family of optimal solutions for the physical properties of American football helmets is presented. Lumped parameter Simulink models simulate a …

Bbt Side Mold Assy, Bill Hemphill

STEM Guitar Project’s BBT Acoustic Kit

This electronic document file set covers the design and fabrication information of the ETSU Guitar Building Project’s BBT (OM-sized) Side Mold Assy for use with the STEM Guitar Project’s standard acoustic guitar kit. The extended 'as built' data set contains an overview file and companion video, the 'parent' CADD drawing, CADD data for laser etching and cutting a drill &/or layout template, CADD drawings in AutoCAD .DWG and .DXF R12 formats of the centerline tool paths for creating the mold assembly pieces on an AXYZ CNC router, and support documentation for CAM applications including router bit specifications, feeds, speed, multi-pass …

Design Of A Proprioceptive Actuator Utilizing A Cycloidal Gearbox, Craig John Kimball

Master's Theses

Legged robotics creates the demand for high torque compact actuators able to develop high instantaneous torque. Proprioceptive actuator design theory is a design theory that removes the need for a torque feedback device and relies on the stiffness in the leg for absorbing the high Ground Impact Forces created by walking locomotion. It utilizes a high torque density motor paired with a gearbox with a high gear ratio for torque multiplication. Previously work has been done to design a proprioceptive actuator design that utilizes a planetary gearbox to create a modular low-cost actuator for legged robotics. The purpose of this …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …