Engineering Commons^™

Investigation And Implementation Of A Robust Temperature Control Algorithm For Friction Stir Welding, Kenneth A. Ross

Theses and Dissertations

In friction stir welding, the temperature of the process zone affects the properties of the resulting weld and has a dramatic effect on tool life in PCBN (polycrystalline cubic boron nitride) tools. Therefore an active control system that changes process parameters to control weld temperature is desirable. Mayfield and Sorensen proposed a two-stage control model that contains an inner loop that controls the spindle speed to keep power constant and an outer loop for setting the desired power based on weld temperature. This work contains the analysis and implementation of a temperature control method based on their work. This research …