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Full-Text Articles in Engineering

Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey Jan 2020

Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey

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The presence of defects within laser powder bed fusion (LPBF) parts can lead to reduced mechanical properties and life of components. Because of this, the ability to detect these defects within the parts is critical before the part is subject to its intended loading. Normally the parts are subjected to a quality analysis once they are completed however, this process is typically expensive and time consuming. A solution for these problems is to sense the creation of defects and pores in the parts in-situ, while the part is being fabricated. One proposed method of in-situ monitoring is visible spectroscopy to …


Primary Processing Parameters And Their Influence On Porosity And Fatigue Life Of Additively Manufactured Alloy 718, Luke C. Sheridan Jan 2020

Primary Processing Parameters And Their Influence On Porosity And Fatigue Life Of Additively Manufactured Alloy 718, Luke C. Sheridan

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In many structural applications void-like defects cause significant performance debits which call for component redesign or post-processing to account for or remove the defects. For laser powder bed fusion (LPBF) processes, it has been shown that many of these features and their size and shape characteristics are controllable through LPBF process parameter manipulation. For design efforts, however, it is necessary to understand the direct influences of processing on the formation of porosity and the role that individual pores and porosity distributions have on the properties and performance of AM components. Additionally, design criteria must be established to facilitate implementation of …


The Thermal And Mechanical Characteristics Of Lithiated Peo Lagp Composite Electrolytes, Jacob Michael Denney Jan 2020

The Thermal And Mechanical Characteristics Of Lithiated Peo Lagp Composite Electrolytes, Jacob Michael Denney

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Lithium-ion batteries are part of a multibillion-dollar industry that strives to meet the demands for an increasingly advanced technological future. Flexible batteries can be easily adapted from emerging novel wearable electronics to electrical vehicles and advanced solar panels. Solid-state batteries can greatly reduce the risk of fire or leaking hazardous materials due to puncture. For the development of solid-state flexible lithium based batteries polymer-ceramic composites are attractive electrolyte candidates because of their combined properties, such as electrical, thermal and mechanical properties, that not only overcome limitations from the base materials but may also render some enhanced performances resulting from the …


Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans Jan 2020

Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans

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In additive manufacturing (AM), it is necessary to know the influence of processing parameters in order to have better control over the microstructure and mechanical performance of the part. Laser powder bed fusion (LPBF) is a metal AM process in which thin layers of powdered material are selectively melted to create a three-dimensional structure. This manufacturing process is beneficial for many reasons; however, it is limited by the thermal solidification conditions achievable in the available processing parameter ranges for single-beam processing methods. Therefore, this work investigates the effect of multiple, coordinated heat sources, which are used to strategically modify the …


Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt Jan 2020

Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt

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Additive manufacturing (AM) is convenient for building components with complex features. However, the long-term integrity of these components is uncertain, since AM parts have defects such as pores and rough surfaces. In this work, an analytical model was developed to determine the impact of defects, and a novel bending fatigue test was used to determine the fatigue life of channeled specimens. The analytical model, based off the theory of critical distances, investigates coupled pores and predicts their potential for fatigue failure. This resulted in a maximum allowable pore size and spacing recommendation for coupled defects. Additionally, specimens with through channels …


Optimization Study Of A Combined Wind-Solar Farm For A Specified Demand, Venkat Siddhartha Rama Jan 2020

Optimization Study Of A Combined Wind-Solar Farm For A Specified Demand, Venkat Siddhartha Rama

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At the present time, using wind and solar energy for producing electricity in the United States is becoming cost competitive. According to Lazard’s 2019 [36] levelized cost of energy (LCOE) analysis of a number of energy sources used for producing electricity in the United States, wind and solar are cheaper than natural gas and coal. While capital, maintenance, operation, and fuel costs are included in LCOE numbers, energy source intermittency is not. Intermittency is an important issue with wind and solar energy sources, but not with natural gas or coal energy sources. Combining wind and solar energy sources into one …


Computational Assessment Of Aortic Valve Function And Mechanics Under Hypertension, Saurav Kadel Jan 2020

Computational Assessment Of Aortic Valve Function And Mechanics Under Hypertension, Saurav Kadel

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Calcific aortic valve disease (CAVD), the most common valvular heart disorder, is associated with complications such as stroke, heart attack, aortic aneurysm, left ventricular hypertrophy, and ultimately death. While hypertension has been identified as a major risk factor for CAVD, the mechanisms by which it may promote calcification are still unknown. Given the sensitivity of valvular tissue to mechanical stress alterations, the hemodynamic abnormalities linked to hypertension may play a role in the development of CAVD. Further, the effects of hypertension on the left ventricular functionality and coronary flow resistance remain largely uninvestigated. Hence, the objectives of this thesis were …


Additive Manufacturing Techniques To Enhance The Performance Of Electronics Created On Flexible And Rigid Substrates, Aamir Hamed Hamad Jan 2020

Additive Manufacturing Techniques To Enhance The Performance Of Electronics Created On Flexible And Rigid Substrates, Aamir Hamed Hamad

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Different additive manufacturing (AM) methods including fused deposition modeling (FDM) and piezoelectrical drop on demand (DOD) inkjet printing have been used in printed electronics for easy production, easy integration, better performance, and low cost. These methods have been used in producing everyday smart printed electronics such as conformal antennas (planner and non-planar antennas), sensors, actuators, and solar cells created on flexible and rigid substrates. The performance of printed electronics strongly depends on printing techniques and printing resolution that enhance their electrical and mechanical properties. In this dissertation, 3D and surface printing techniques were used to enhance the performance of printed …


Adaptive Multi-Fidelity Modeling For Efficient Design Exploration Under Uncertainty, Atticus J. Beachy Jan 2020

Adaptive Multi-Fidelity Modeling For Efficient Design Exploration Under Uncertainty, Atticus J. Beachy

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This thesis work introduces a novel multi-fidelity modeling framework, which is designed to address the practical challenges encountered in Aerospace vehicle design when 1) multiple low-fidelity models exist, 2) each low-fidelity model may only be correlated with the high-fidelity model in part of the design domain, and 3) models may contain noise or uncertainty. The proposed approach approximates a high-fidelity model by consolidating multiple low-fidelity models using the localized Galerkin formulation. Also, two adaptive sampling methods are developed to efficiently construct an accurate model. The first acquisition formulation, expected effectiveness, searches for the global optimum and is useful for modeling …


Developing Equivalent Solid Model For Lattice Cell Structure Using Numerical Approaches, Tahseen Abdulridha Ali Al-Wattar Jan 2020

Developing Equivalent Solid Model For Lattice Cell Structure Using Numerical Approaches, Tahseen Abdulridha Ali Al-Wattar

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Lattice cell structures (LCS) are the engineered porous structures that are composed of periodic unit cells in three dimensions. Such structures have many scientific and engineering applications, such as in vessel gas technology, thermal systems, mechanical and aerospace structures, etc. for which lightweight, high strength, and energy absorption capabilities are essential properties. To have an optimized design, finite element analysis (FEA) based computational approach can be used for detailed analysis of such structures, sometime in full scale. However, developing a large-scale model for a lattice-based structure is computationally expensive. If an equivalent solid FE model can be developed using the …


Designing New Generations Of Bcc Lattice Structures And Developing Scaling Laws To Predict Compressive Mechanical Characteristics And Geometrical Parameters, Hasanain Abdulhadi Jan 2020

Designing New Generations Of Bcc Lattice Structures And Developing Scaling Laws To Predict Compressive Mechanical Characteristics And Geometrical Parameters, Hasanain Abdulhadi

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Lattice structures (LSs) have been exploited for wide range applications including mechanical, thermal, and biomedical structures because of their unique attributes combining the light weight and relatively high mechanical properties. The first goal of this research is to investigate the effect of strut orientation and length on the compressive mechanical characteristics of body centered cubic (BCC) LS subjected to a quasi-static axial compressive loading using finite element analyses (FEA). In this study, two lattice generations were built and analyzed in commercial finite element (FE) software, ABAQUS/CAE 2016 using “smart procedure”, a meshing technique which was developed for this research to …


Turbine Passage Vortex Response To Upstream Periodic Disturbances, Mitchell Lee Scott Jan 2020

Turbine Passage Vortex Response To Upstream Periodic Disturbances, Mitchell Lee Scott

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Flow through the turbine section of gas turbine engines is inherently unsteady due to a variety of factors, such as the relative motion of rotors and stators. In low pressure turbines, periodic wake passing has been shown to impact boundary layer separation, blade surface pressure distribution, and loss generation. The effect of periodic disturbances on the endwall flow is less understood. Endwall flow in a low-pressure turbine occurs in the boundary layer region of the flow through the blade passage where the blade attaches to the hub in the turbine. The response of an endwall vortical structure, the passage vortex, …