Open Access. Powered by Scholars. Published by Universities.®

Engineering Commons

Open Access. Powered by Scholars. Published by Universities.®

2020

Mechanical Engineering

Wright State University

Mechanical Engineering

Articles 1 - 5 of 5

Full-Text Articles in Engineering

Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey Jan 2020

Correlating In-Situ Monitoring Data With Internal Defects In Laser Powder Bed Fusion Additive Manufacturing, Andrew J. Harvey

Browse all Theses and Dissertations

The presence of defects within laser powder bed fusion (LPBF) parts can lead to reduced mechanical properties and life of components. Because of this, the ability to detect these defects within the parts is critical before the part is subject to its intended loading. Normally the parts are subjected to a quality analysis once they are completed however, this process is typically expensive and time consuming. A solution for these problems is to sense the creation of defects and pores in the parts in-situ, while the part is being fabricated. One proposed method of in-situ monitoring is visible spectroscopy to …


Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans Jan 2020

Thermal Modeling Of Coordinated Multi-Beam Additive Manufacturing, Rachel Elizabeth Evans

Browse all Theses and Dissertations

In additive manufacturing (AM), it is necessary to know the influence of processing parameters in order to have better control over the microstructure and mechanical performance of the part. Laser powder bed fusion (LPBF) is a metal AM process in which thin layers of powdered material are selectively melted to create a three-dimensional structure. This manufacturing process is beneficial for many reasons; however, it is limited by the thermal solidification conditions achievable in the available processing parameter ranges for single-beam processing methods. Therefore, this work investigates the effect of multiple, coordinated heat sources, which are used to strategically modify the …


Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt Jan 2020

Defect Modeling And Vibration-Based Bending Fatigue Of Additively Manufactured Inconel 718, Wesley Earl Eldt

Browse all Theses and Dissertations

Additive manufacturing (AM) is convenient for building components with complex features. However, the long-term integrity of these components is uncertain, since AM parts have defects such as pores and rough surfaces. In this work, an analytical model was developed to determine the impact of defects, and a novel bending fatigue test was used to determine the fatigue life of channeled specimens. The analytical model, based off the theory of critical distances, investigates coupled pores and predicts their potential for fatigue failure. This resulted in a maximum allowable pore size and spacing recommendation for coupled defects. Additionally, specimens with through channels …


Adaptive Multi-Fidelity Modeling For Efficient Design Exploration Under Uncertainty, Atticus J. Beachy Jan 2020

Adaptive Multi-Fidelity Modeling For Efficient Design Exploration Under Uncertainty, Atticus J. Beachy

Browse all Theses and Dissertations

This thesis work introduces a novel multi-fidelity modeling framework, which is designed to address the practical challenges encountered in Aerospace vehicle design when 1) multiple low-fidelity models exist, 2) each low-fidelity model may only be correlated with the high-fidelity model in part of the design domain, and 3) models may contain noise or uncertainty. The proposed approach approximates a high-fidelity model by consolidating multiple low-fidelity models using the localized Galerkin formulation. Also, two adaptive sampling methods are developed to efficiently construct an accurate model. The first acquisition formulation, expected effectiveness, searches for the global optimum and is useful for modeling …


Turbine Passage Vortex Response To Upstream Periodic Disturbances, Mitchell Lee Scott Jan 2020

Turbine Passage Vortex Response To Upstream Periodic Disturbances, Mitchell Lee Scott

Browse all Theses and Dissertations

Flow through the turbine section of gas turbine engines is inherently unsteady due to a variety of factors, such as the relative motion of rotors and stators. In low pressure turbines, periodic wake passing has been shown to impact boundary layer separation, blade surface pressure distribution, and loss generation. The effect of periodic disturbances on the endwall flow is less understood. Endwall flow in a low-pressure turbine occurs in the boundary layer region of the flow through the blade passage where the blade attaches to the hub in the turbine. The response of an endwall vortical structure, the passage vortex, …