Engineering Commons^™

Development Of Novel Inks And Approaches For Printing Tissues And Organs, Shen Ji

Dissertations

Tissue engineering is a multidisciplinary field that investigates and develops new methods to repair, regenerate and replace damaged tissues and organs, or to develop biomaterial platforms as in vitro models. Tissue engineering approaches require the fabrication of scaffolds using biomaterials or fabrication of living tissues using cells. As the demands of customized, implantable tissue/organs are increasing and becoming more urgent, conventional scaffold fabrication approaches are difficult to meet the requirements, especially for complex large-scale tissue fabrication. In this regard, three-dimensional (3D) printing attracted more interest over the past decades due to its unrivaled ability to fabricate highly customized tissues or …

Multilayered Transmission Lines, Antennas And Phased Arrays With Structurally Integrated Control Electronics Using Additive Manufacturing, Merve Kacar

USF Tampa Graduate Theses and Dissertations

This dissertation presents high-performance transmission lines, antennas, and phased arrays with novel packaging techniques by harnessing design flexibilities of additive manufacturing (AM). AM enables realizing multilayered RF electronics with complex geometrical structures that are not practical using conventional fabrication methods. Design flexibilities offered by AM as customized dielectric shapes/thicknesses, dielectric properties, metallization on conformal surfaces, and structural packaging are harnessed for multilayered RF applications. Although several works demonstrated the viability of AM for antenna realizations, its capability for addressing the needs of wideband, high radiation efficiency antenna systems packaged with active RF circuit components remains relatively unexplored. The first major …

Leveraging Biomimicry And Additive Manufacturing To Improve Load Transfer In Brittle Materials, Ana Paula Bernardo

Graduate Theses and Dissertations

With the emergence of Additive Manufacturing (i.e., 3D printing) in construction, new strategically designed shapes can be created to improve load transfer through structural members and foundations. Cross-sections can be optimized to carry load using less material, or even using weaker constituent materials, like soils, which are cheap and abundant. The goal of this research is to investigate the benefits of using cellular patterns which leverage biomimicry in civil engineering applications, since nature has perfectly engineered materials and patterns which carry loads with the least amount of material possible. Most of the periodic cellular work to date has focused on …

Fabrication And Flow Dynamics Analysis Of Micromixer For Lab-On-A-Chip Devices, Md Fazlay Rubby

Theses and Dissertations

The miniaturized systems designed for lab-on-a-chip (LOC) technologies are generally implemented with a micro-scale mixer to provide intimate contact between the reagent molecules for interactions and chemical reactions. The exponential increase of research in microfabrication and microfluidic applications highlights the importance of understanding the theory and mechanism that governs mixing at the microscale level. In this study, the fabrication of an active and passive micromixer was discussed. The optimized state of art soft lithography and 3D printing was used as a microfabrication technique. The challenges at different fabrication steps were presented along with the modifications. Microelectrodes were integrated with the …

Laser Powder Bed Fusion Of Nitihf High-Temperature Shape Memory Alloy: Effect Of Process Parameters On The Thermomechanical Behavior, Mohammadreza Nematollahi, Guher P. Toker, Keyvan Safaei, Alejandro Hinojos, S. Ehsan Saghaian, Othmane Benafan, Michael J. Mills, Haluk E. Karaca, Mohammad Elahinia

Mechanical Engineering Faculty Publications

Laser powder bed fusion has been widely investigated for shape memory alloys, primarily NiTi alloys, with the goal of tailoring microstructures and producing complex geometries. However, processing high temperature shape memory alloys (HTSMAs) remains unknown. In our previous study, we showed that it is possible to manufacture NiTiHf HTSMA, as one of the most viable alloys in the aerospace industry, using SLM and investigated the effect of parameters on defect formation. The current study elucidates the effect of process parameters (PPs) on the functionality of this alloy. Shape memory properties and the microstructure of additively manufactured Ni-rich NiTiHf alloys were …

Centrifugal Microfluidic Platform For Solid-Phase-Extraction (Spe) And Fluorescence Detection Applications, Yong Zhang

LSU Doctoral Dissertations

Solid phase extraction (SPE) is a widely used method to separate and concentrate the target molecules in liquid mixture. Traditional SPE has to be conducted in the laboratory with professional equipment and skilled operators. The microfluidic and 3D printing technology have opened up the opportunity in developing miniaturized automatic instruments. The main contribution of this research is to integrate the SPE process on a novel centrifugal platform. Various valves are applied on the platform to help control the aqueous sample and reagents in the cartridge.

First, a centrifugal microfluidic platform was built for automatically detecting trace oil pollution in water. …

In The Pursuit Of Assistance: A Team's Desire To Not Let A Congenital Amputation Get In A Young Boy's Way, Carl Russell Iii, Gavin Loucks, Kirsten Wozniak

Purdue Journal of Service-Learning and International Engagement

EPICS is a service-learning design program run through Purdue University. It strives to teach students design skills through providing for individuals, communities, and organizations in the surrounding area while mirroring engineering industry standards. BME (Biomedical Engineering) is a team within EPICS that strives to serve community partners through biomedical applications. William Sevick is an elementary school student with a congenital arm amputation. William and his family have been working with the BME team for the past three years designing assistive devices with the purpose of improving his actions in daily life such as eating, playing games, and riding his bike.

Students Becoming Supervisors: Student Transformation During A Cross-National, Collaborative Community Engineering Project, Alessandra Napoli, Kevin Nyaga, Dhinesh Radhakrishnan, Jennifer J. Deboer

Purdue Journal of Service-Learning and International Engagement

The Tumaini Innovation Center in Eldoret, Kenya, is an alternative primary and vocational school for former "street youth." The DeBoer Lab at Purdue has partnered with Tumaini for the last five years to develop and support integrated engineering activities for the students, which apply their learning to solve problems in their own communities. A Purdue Service Learning Grant project started in November 2018 resulted in the construction of a community gym at Tumaini. A low-cost custom made gym was designed by a team of doctoral and undergraduate students at Purdue in collaboration with Tumaini. In addition to the design and …

Towards Distributed Recycling With Additive Manufacturing Of Pet Flake Feedstocks, Helen A. Little, Nagendra Gautam Tanikella, Matthew J. Reich, Matthew J. Fiedler, Samantha L. Snabes, Joshua M. Pearce

Michigan Tech Publications

This study explores the potential to reach a circular economy for post-consumer Recycled Polyethylene Terephthalate (rPET) packaging and bottles by using it as a Distributed Recycling for Additive Manufacturing (DRAM) feedstock. Specifically, for the first time, rPET water bottle flake is processed using only an open source toolchain with Fused Particle Fabrication (FPF) or Fused Granular Fabrication (FGF) processing rather than first converting it to filament. In this study, first the impact of granulation, sifting, and heating (and their sequential combination) is quantified on the shape and size distribution of the rPET flakes. Then 3D printing tests were performed on …

Additively Manufactured Parametric Universal Clip-System: An Open Source Approach For Aiding Personal Exposure Easurement In The Breathing Zone, Kirsi Kukko, Jan Sher Akmal, Anneli Kangas, Mika Salmi, Roy Björkstrand, Anna-Kaisa Viitanen, Jouni Partanen, Joshua M. Pearce

Michigan Tech Publications

Design for additive manufacturing is adopted to help solve problems inherent to attaching active personal sampler systems to workers for monitoring their breathing zone. A novel and parametric 3D printable clip system was designed with an open source Computer-aided design (CAD) system and was additively manufactured. The concept was first tested with a simple clip design, and when it was found to be functional, the ability of the innovative and open source design to be extended to other applications was demonstrated by designing another tooling system. The clip system was tested for mechanical stress test to establish a minimum lifetime …

Research On Direct Shear Behaviour And Fracture Patterns Of 3d-Printed Complex Jointed Rock Models, Pei-Tao Wang, Zheng-Jun Huang, Fen-Hua Ren, Liang Zhang, Mei-Feng Cai

Rock and Soil Mechanics

Geometry and mechanical characteristics of joints are key factors affecting the shear behaviors and fracture patterns of jointed rock mass. Using 3D printing technique, experimental jointed rock specimens containing rough joints with varied joint roughness coefficient (JRC), different types of geometrical joints, and fractrues network were established respectively. Then direct shear tests were conducted on the jointed rock models to study the shear strength and failure patterns. The results show that the values of shear strength of jointed rock models fluctuate greatly with varied JRC curves. The peak shear displacement decreases with increasing amplitude of fluctuation. The lowest and highest …

3d Printing For Solving Part Obscolescence, Ayman G. Alqarni

Theses and Dissertations

The purpose of this research was to highlight the issue of parts obsolescence and to highlight the possibility of using alternative methods to overcome parts shortage. Specifically, this thesis sought to answer the research question: is the three-dimensional printing technology (3D) an applicable approach to overcome part obsolescence. The research question was answered through data research and survey analysis. Notwithstanding, the diminished manufacturing sources and material shortages (DMSMS) management and other existing approaches, such as forecasting, contracting, and reverse engineering (RE), were discussed briefly in the literature review and profoundly in chapter IV to differentiate among applicable existing solutions toward …

Rational Design Of Cell Configurations For High-Performance Na-O2 Batteries, Xiaoting Lin

Electronic Thesis and Dissertation Repository

Na-O₂ batteries are considered as the promising candidates for electric vehicles due to their ultrahigh theoretical energy densities. However, state-of-the-art Na-O₂ batteries suffer from serious challenges including 1) pore clogging and insufficient O₂ transportation within the air electrode; 2) degradation of air electrode, 3) Na dendrite growth; and 4) Na corrosion induced by O₂/O₂^- crossover. This thesis, therefore, focuses on rational design of cell configurations to address these problems and understanding the insight mechanisms.

3D printing of “O₂ breathable” air electrodes for Na-O₂ batteries were first developed. The unique air electrode …

Engineering And Technology For The Better Good Of Society, Pit-Oer, Huixin Wu, Raymond Lam, Dimitrios Stroumbakis

Open Educational Resources

Understanding the importance of New America's commitment to strengthening the outcomes of non-profits and the public sector. We at QCC's Engineering Technology (ET) Department are dedicated to contributing to the nationwide efforts underway by Universities to establish Public-Interest-in-Technology curriculums. Technology impacts our every day lives like never before and it is time to augment the technologists' and engineers' education with curriculum components to enhance their ability to serve the good of society by:

• Teaching students to leverage 3D printing, Open Source Coding, Project Management and Engineering Ethics for the good of society.
• Exposing ET students to put into practice the …

Plastic Recycling In Additive Manufacturing: A Systematic Literature Review And Opportunities For The Circular Economy, Fabio A. Cruz Sanchez, Hakim Boudaoud, Mauricio Camargo, Joshua M. Pearce

Michigan Tech Publications

The rapid technical evolution of additive manufacturing (AM) enables a new path to a circular economy using distributed recycling and production. This concept of Distributed Recycling via Additive Manufacturing (DRAM) is related to the use of recycled materials by means of mechanical recycling process in the 3D printing process chain. This paper aims to examine the current advances on thermoplastic recycling processes via additive manufacturing technologies. After proposing a closed recycling global chain for DRAM, a systematic literature review including 92 papers from 2009 to 2019 was performed using the scopus, web of science and springer databases. This work examines …

3d Printing Orientation Optimization Based On Non-Dominated Sorting Genetic Algorithm, Dai Ning, Lisong Ou, Renkai Huang, Liu Hao

Journal of System Simulation

Abstract: Part orientation is one of the key technologies in 3D Printing,which has important influence on the surface precision, machining time and machining cost of the part. This problem is a research hot point of how to balance the surface precision and machining time. The improved Non-dominated Sorting Genetic algorithm was proposed to solve the problem of part orientation optimization. The mathematical model of part surface accuracy and machining time were constructed. The chromosome model of part orientation and the adaptive crowding distance were established. The genetic operators of select, crossover and mutation were used to get a set of …

Possible Self Dynamics Of Community College Students Engaged In 3d Printing In Informal Environments, Lawrence Ralph Nightingale Jr.

Educational Foundations & Leadership Theses & Dissertations

The overall number of students from diverse backgrounds and women that graduate from community college with degrees in high paying Science Technology Engineering and Mathematics (STEM) disciplines is unacceptably low. The number of opportunities to gain exposure to STEM-based expressions of technology to overcome the dearth of exposure in high school is limited in community college. 3D Printing uses computer-controlled machines to build physical objects one layer at a time starting from the bottom up. The computer-controlled nature of 3D Printing provides a low risk, low cost platform to exercise elements of computer programming and engineering.

This study was a …

Effects Of Corner Radii On Wind Tunnel Testing Of Low-Rise Buildings, Kytin Kwan

Electronic Thesis and Dissertation Repository

Wind effects on buildings are commonly studied by testing 3D printed building models in a wind tunnel. A challenge with 3D printing is that the edges of these models may not be perfectly sharp, but rounded with a radius of curvature, R. It is well known that when edges are significantly rounded, the aerodynamics of the building can be altered (Robertson, 1991; Mahmood 2011), leading to inaccurate predictions of full-scale surface pressures and wind loads. However, there is presently no guidance on model edge radii prescribed in wind tunnel testing standards such as ASCE 49-12. The objective of the present …

Metal Additive Manufacturing For Fixed Dental Prostheses, Mai El Najjar

Electronic Thesis and Dissertation Repository

The use of additive manufacturing (AM) in dentistry has gained momentum in recent years. However, high initial costs and uncertainty surrounding the quality of AM products are considered barriers to their use. This research compared dental substructures fabricated by AM versus conventional casting and milling.

Cobalt-chromium alloy rectangular bars and three-unit bridge substructures were fabricated by AM, casting or milling. Bars manufactured by AM exhibited superior flexural strength, shear bond strength of porcelain coating, and Vickers hardness. Bridge substructures fabricated by AM showed similar flexural stiffness to cast, similar flexural loads at failure to milled and cast, and overall accuracy …

Design For Additive Manufacturing, Michael Charonnat, Leonardo Franco-Muñoz, Sam Noble, J.P. Purdom

Mechanical Engineering

This document outlines the critical design details and timeline for the Design for Additive Manufacturing Senior Project sponsored by Solar Turbines, Inc. The scope of this project encompasses the redesign of two of Solar Turbine’s cast parts for metal additive manufacturing in order to minimize lead time, cost, and weight. With the overall objective of performing in-depth analysis exploring affordability & feasibility, this redesign process will aid Solar Turbines in expanding their knowledge of Design for Additive Manufacturing principles and enable them to further incorporate the use of additive manufacturing into their production processes. The first part that the team …

Spectral 3d Reconstruction Based On Macroscopic Oct Imaging, Xingyu Zhou

Theses

Various optical technologies have been utilized to improve art conservation by art conservators, such as laser triangulation, stereophotogrammetry, structured light, laser scanner and time of flight sensors. These methods have been deployed to capture the 3D or surface topography information of sculptures and architectures. Optical coherence tomography (OCT) has introduced new imaging methods to study the surface features and subsurface structures of delicate cultural heritage objects. However, despite its higher spatial resolution, the field of view (FOV) of OCT severely limits the size of the scanning area and does not allow macroscopic examination. To solve this issue, we develop and …

Extremely Low Cycle Fatigue Behavior Of Additively Manufactured 17-4ph Stainless Steel, Kaley Collins

Civil Engineering Undergraduate Honors Theses

Steel structures survive seismic loading thanks to components capable of dissipating large amounts of energy through large deformations. Future optimizations of these components include complex free-form geometries that are difficult to fabricate with traditional casting processes. Additive manufacturing (AM) is an alternative for producing optimized free-form geometries. AM material contains significant differences in microstructural characteristics and mechanical behavior compared to its wrought counterparts. Research has been conducted to understand the effect of microscopic features in the high cycle fatigue (HCF) and low cycle fatigue (LCF) regimes. This study focuses on the behavior of 17-4 Precipitation Hardening (PH) stainless steel in …

Bionic Hand Team, Christopher T. Rossiter, David J. Bogacz, Carly J. Ulrich

Scholars Symposium

The project goal is to design a low cost prosthetic hand controlled by a PIC18F25K22 microcontroller that will allow the user to perform simple tasks that require a greater dexterity than what a mechanical prosthetic can deliver. The digits of the prosthetic will be contracted or relaxed using electromyographic signals measured by electrodes on a single muscle group. Grip settings, which define the open and closed position for each digit, are used for the control of the hand. This allows common actions, such as grabbing a door handle or pencil, to be accomplished with readings from one muscle group instead …

Left Atrial Appendage Printing Process, Areli Reyes, Brandon James Mukai, Mia Noelle Von Knorring

Biomedical Engineering

The left atrial appendage senior design team aims to assist in closing off the left atrial appendage that is susceptible to coagulation due to non-valvular atrial fibrillation. Coagulation in the left atrial appendage (LAA) can be life threatening as it can lead to a stroke. Dr. Chris Porterfield performs a procedure that uses the Boston Scientific Watchman to close the appendage. He finds that sizing the Watchman properly is difficult with limited visuals from live CT scans. He proposed converting the CT scans into a 3D printed model of the left atrial appendage and left atrium so he can visually …

Conduction Mapping For Quality Control Of Laser Powder Bed Fusion Additive Manufacturing, Chance M. Baxter

Theses and Dissertations

A process was developed to identify potential defects in previous layers of Selective Laser Melting (SLM) Powder Bed Fusion (PBF) 3D printed metal parts using a mid-IR thermal camera to track infrared 3.8-4 m band emission over time as the part cooled to ambient temperature. Efforts focused on identifying anomalies in thermal conduction. To simplify the approach and reduce the need for significant computation, no attempts were made to calibrate measured intensity, extract surface temperature, apply machine learning, or compare measured cool-down behavior to computer model predictions. Raw intensity cool-down curves were fit to a simplified functional form designed to …

Anisotropic Shear Behavior Of Rock Joint Based On 3d Printing Technology, Xu Xunhui, Zhang Guobiao, Bao Han, Yan Changgen

Coal Geology & Exploration

Topography is an important factor affecting the shear behavior of joint. Furthermore, there are certain connections between the anisotropy of topography and the anisotropy of shear behavior. In this study, 3D laser scanning technology and 3D printing technology were used to make molds for simulating the topography of natural joint. Then, the cement mortar samples with dimension of 100 mm×100 mm×150 mm were cast, and shear tests with different shear directions under different normal stresses were conducted. The results indicate that obvious anisotropy has been shown in the joint shear behavior, which is reflected in the peak shear strength and …

Experimental Study On Plugging Behavior Of Degradable Fibers And Particulates Within Acid-Etched Fracture, Lufeng Zhang, Fujian Zhou, Wei Feng, Maysam Pournik, Zhun Li, Xiuhui Li

Mechanical Engineering Faculty Publications and Presentations

As proven from field practices in North America and Northwest China, temporary plugging and diverting acid fracturing is an indispensable technology to enhance stimulation effect and hydrocarbon production of complex carbonate reservoirs. It's well-known that the key to the success of this technology lies in creating a temporary plugging within the previously created fractures. Consequently, many scholars have conducted laboratory experiments to investigate the plugging behavior of fibers and particulates. However, the current devices nearly have certain limitations in simulating temporary plugging experiments. Aiming at this problem, this paper introduced the fracture temporary plugging evaluation system with large fracture size, …

Prosthetic Hand: Structure, Riley Smith, Riley Smith

All Undergraduate Projects

The objective of this project was to design the structure of a prosthetic hand that has articulating fingers and thumb in order to grip various objects. A design was developed that can add to the available options of prosthetics on the market.

In order to create a base hand for the project, the hand was modeled off of rough human hand dimensions. Analyses determined the feasible size of components. Once a base size was found the movement system in both grip and return form were developed and refined. With the parts being modeled in Solidworks and 3D printed, iterations of …

Mechanical Lift Assist Hoist, Jacob Vanblaricom

All Undergraduate Projects

Pneumatic Gripper for Cast Products

By: Jacob VanBlaricom

Mentors: Craig Johnson (craig.johnson@cwu.edu), Kurt Gray (kgray06@northstarcasteel.com ),

Ted Bramble (ted.bramble@cwu.edu) , Travis Lamberte (travis@northstarcasteel.com )

The Team was tasked by NorthStar Casteel to create a device that would allow for easy mobility and manipulation of unfinished cast products. The device is needed to increase manufacturing time and decrease worker strain. In order to do this the team designed a custom gripper to match the castings produced at this facility. The gripper was powered by a pneumatic system due to the speed and reliability in this …

Enabling 3d Printing Technologies For Artificial Compound Eye System And Penetrating Neural Probes, Boshen Zhang

Wayne State University Dissertations

3D printing has become a useful and transformative method and has applications in many different fields, including organ printing, aerospace applications, and medical devices. With higher resolution, faster production speed, and more design flexibility, 3D printing technologies can lead to more novel devices and systems. In this research, two new techniques have been developed to enable 3D printing technologies for artificial compound eye system and penetrating glassy carbon neural electrode array.

This work focuses on developing new applications based on the SLA 3D printing process, which uses the liquid resin to create a solid 3D structure. The limitation of SLA …