Open Access. Powered by Scholars. Published by Universities.®

Engineering Commons

Open Access. Powered by Scholars. Published by Universities.®

2016

Additive manufacturing

Discipline
Institution
Publication
Publication Type

Articles 1 - 24 of 24

Full-Text Articles in Engineering

Design And Realization Of A Nonlinear Vibration Energy Harvester For Cost Effective Additive Manufacturing, Rodrigo Barriuso De Juan Dec 2016

Design And Realization Of A Nonlinear Vibration Energy Harvester For Cost Effective Additive Manufacturing, Rodrigo Barriuso De Juan

Masters Theses

Environmental energy harvesting has always been an attractive solution to the search for sustainable energy sources. Combined with the miniaturization and power consumption reduction of sensors and portable electronic devices, the possibility of powering using environmental energy, like vibration energy, instead of conventional batteries increases exponentially. Vibrational energy harvesting can be achieved using devices based on different physical phenomena. Electromagnetic based devices seem to be among the most effective when considering the power output levels within low frequency applications. However, these devices have always had inherent challenges including size and manufacturing cost reduction as well as limitations on the range …


The Effect Of Process Parameters And Surface Condition On Bond Strength Between Additively Manufactured Components And Polymer Substrates, Bharat Bhushan Chivukula Dec 2016

The Effect Of Process Parameters And Surface Condition On Bond Strength Between Additively Manufactured Components And Polymer Substrates, Bharat Bhushan Chivukula

Graduate Theses and Dissertations

Additive patching is a process in which printers with multiple axes deposit molten material onto a pre-defined surface to form a bond. Studying the effect of surface roughness and process parameters selected for printing auxiliary part on the bond helps in improving the strength of the final component. Particularly, the influence of surface roughness, as established by adhesion theory, has not been evaluated in the framework of additive manufacturing (AM). A full factorial design of experiments with five replications was conducted on two levels and three factors, viz., layer thickness, surface roughness, and raster angle to examine the underlying effects …


Study Of Selective Laser Remelting Of 316l S.S. To Reduce Roughness On Inclined Surface, Jafar Ghorbani Dec 2016

Study Of Selective Laser Remelting Of 316l S.S. To Reduce Roughness On Inclined Surface, Jafar Ghorbani

Theses and Dissertations

Additive manufacturing (AM) technologies are increasingly competing with subtractive methods, and there are promising applications for additive technologies that are hybrid with traditional manufacturing methods. Poor surface roughness of additive manufactured parts continues to be a major challenge especially for advanced functional parts. In this study, effect of processing parameters are evaluated, optimized and verified by using the Box–Behnken design of experiment method. The results, for the first time, reveal that surface remelting has the potential to become a high speed approach for improving the roughness of non-horizontal surface of additive manufactured parts.


Novel Closed-Loop Control Strategy For Inkjet-Based Additive Manufacturing System, Yunong Shi, Chunsheng Ye Oct 2016

Novel Closed-Loop Control Strategy For Inkjet-Based Additive Manufacturing System, Yunong Shi, Chunsheng Ye

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.


Calphad-Based Materials Genome And Its Applications To Additive Manufacturing, Wei Xiong Oct 2016

Calphad-Based Materials Genome And Its Applications To Additive Manufacturing, Wei Xiong

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.


Slm Processing-Microstructure-Mechanical Property Correlation In An Aluminum Alloy Produced By Additive Manufacturing, Bryce Abstetar Oct 2016

Slm Processing-Microstructure-Mechanical Property Correlation In An Aluminum Alloy Produced By Additive Manufacturing, Bryce Abstetar

Graduate Theses & Non-Theses

Additive manufacturing has become a highly researched topic in recent years all over the world. The current research evaluates the merits of additive manufacturing based on the mechanical, microstructural, and fracture properties of additive manufactured AlSi10Mg test specimens. The additive manufactured build plates consisted of tensile and fatigue test specimens. They were printed in the 0°, 30°, 60°, and 90° orientations relative to the build platform. Tensile and dynamic fatigue tests were conducted followed by microstructural characterization and fracture analysis. A wrought 6061 T6 aluminum alloy was also tested for comparison. Tensile tests revealed similar ultimate tensile strengths for all …


Evaluation Of The Impact Of An Additive Manufacturing Enhanced Cubesat Architecture On The Cubesat Development Process, Rachel E. Sharples Sep 2016

Evaluation Of The Impact Of An Additive Manufacturing Enhanced Cubesat Architecture On The Cubesat Development Process, Rachel E. Sharples

Theses and Dissertations

Additive manufacturing (AM) is a fabrication method ideally suited to low-quantity, highly customized builds, leading to interest in its application to satellite development and manufacturing, where each build is unique. Due to the issues of long development schedules and high development and manufacturing costs, methods are needed in the CubeSat development process to reduce the weight and volume of subsystems and decrease integration time. The work develops an architecture for an AM-augmented CubeSat and examines the AM techniques of embedded electronics, embedded thrusters, and custom radiation-hardened materials can impact the subsystems of a CubeSat. The AM-augmented architecture shows a shift …


A Smooth Toolpath Generation Method For Laser Metal Deposition, Renwei Liu, Zhiyuan Wang, Yunlu Zhang, Todd E. Sparks, Frank W. Liou Aug 2016

A Smooth Toolpath Generation Method For Laser Metal Deposition, Renwei Liu, Zhiyuan Wang, Yunlu Zhang, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition (LMD), also known as direct metal deposition (DMD) or laser engineered net shaping (LENS), which uses a laser beam to form a melt pool on a metallic substrate, into which powder or wire is fed. The conventional contour and zigzag toolpath pattern for LMD are discontinuous at turn points or corner points. The discontinuous toolpath causes uneven deposition, which brings height variation and porosity problems. This paper aims to develop a smooth toolpath generation method for LMD to improve the deposition quality. A parametric curve equation based on trigonometric functions is derived and built. It can be …


Study Of Oxidative-Crosslink Reaction In Polyphenyl Sulfide (Pps) / Carbon Fiber And Its Influence In Additive Manufacturing, Dong Hee Kim, Eduardo Barocio, Bastian Brenken, Anthony Favaloro, Byron Pipes Aug 2016

Study Of Oxidative-Crosslink Reaction In Polyphenyl Sulfide (Pps) / Carbon Fiber And Its Influence In Additive Manufacturing, Dong Hee Kim, Eduardo Barocio, Bastian Brenken, Anthony Favaloro, Byron Pipes

The Summer Undergraduate Research Fellowship (SURF) Symposium

Ever since its development in 1980s, Fused Filament Fabrication (FFF) has been an attractive additive manufacturing technology due to its flexibility to create intricate shapes at lower costs and faster manufacturing process than subtractive techniques. These advantages make FFF suitable for printing molds for use in traditional composites manufacturing processes. Combining FFF with high-temperature thermoplastic composites enables producing molds that not only sustain autoclave conditions but also have low coefficient of thermal expansion (CTE). A semi-crystalline polymer, Poly-phenylene Sulfide (PPS), with 50% by weight of carbon fiber is used as feedstock material for FFF. Nonetheless, PPS is sensitive to undergo …


Applications Of Additive Manufacturing Techniques In Making Energetic Materials, Peter A. Cattani, Trevor J. Fleck, Jeff F. Rhoads, Steven F. Son, I. Emre Gunduz Aug 2016

Applications Of Additive Manufacturing Techniques In Making Energetic Materials, Peter A. Cattani, Trevor J. Fleck, Jeff F. Rhoads, Steven F. Son, I. Emre Gunduz

The Summer Undergraduate Research Fellowship (SURF) Symposium

Energetic materials are currently manufactured using methods such as casting, which can only produce certain geometries. Additive manufacturing enables more flexible fabrication and the potential for improved material consistency. Additive manufacturing has transformed many industries, but has only recently been applied to the manufacturing of energetic materials. This paper describes the development of two processes to apply additive manufacturing methods to energetic materials. Method one applies a fused deposition modelling approach (FDM). 5 µm aluminum powder and PVDF were mixed and made into filaments using a Filabot Original filament extruder. Energetic filaments were created composed of 90:10, 80:20, and 75:25 …


Additive Manufacturing Of Carbon Fiber-Reinforced Thermoplastic Composites, Nicholas M. Denardo Aug 2016

Additive Manufacturing Of Carbon Fiber-Reinforced Thermoplastic Composites, Nicholas M. Denardo

Open Access Theses

Additive manufacturing, or 3D printing, encompasses manufacturing processes that construct a geometry by depositing or solidifying material only where it is needed in the absence of a mold. The ability to manufacture complex geometries on demand directly from a digital file, as well as the decreasing equipment costs due to increased competition in the market, have resulted in the AM industry experiencing rapid growth in the past decade. Many companies have emerged with novel technologies well suited to improve products and/or save costs in various industries.

Until recently, the applications of polymer additive manufacturing have been mainly limited to prototyping. …


Open Source Laser Polymer Welding System: Design And Characterization Of Linear Low-Density Polyethylene Multilayer Welds, John Laureto, Serguei V. Dessiatoun, Michael M. Ohadi, Joshua M. Pearce Jul 2016

Open Source Laser Polymer Welding System: Design And Characterization Of Linear Low-Density Polyethylene Multilayer Welds, John Laureto, Serguei V. Dessiatoun, Michael M. Ohadi, Joshua M. Pearce

Department of Materials Science and Engineering Publications

The use of lasers to weld polymer sheets provides a means of highly-adaptive and custom additive manufacturing for a wide array of industrial, medical, and end user/consumer applications. This paper provides an open source design for a laser polymer welding system, which can be fabricated with low-cost fused filament fabrication and off-the-shelf mechanical and electrical parts. The system is controlled with free and open source software and firmware. The operation of the machine is validated and the performance of the system is quantified for the mechanical properties (peak load) and weld width of linear low density polyethylene (LLDPE) lap welds …


Development Of The Compact Jet Engine Simulator From Concept To Useful Test Rig, Henry H. Haskin Jul 2016

Development Of The Compact Jet Engine Simulator From Concept To Useful Test Rig, Henry H. Haskin

Mechanical & Aerospace Engineering Theses & Dissertations

Two Compact Jet Engine Simulator (CJES) units were designed for integrated wind tunnel acoustic experiments involving a Hybrid Wing Body (HWB) vehicle. To meet the 5.8% scale of the HWB model, Ultra Compact Combustor technology from the Air Force Research Laboratory was used. The CJES units were built and integrated with a control system in the NASA Langley Low Speed Aero acoustic Wind Tunnel. The combustor liners, plug—vane and flow conditioner components were built in-house at Langley Research Center. The operation of the CJES units was mapped and fixes found for combustor instability tones and rig flow noise. The original …


Determining The Degree Of The Routinization Of Additive Manufacturing In The Air Logistics Complexes, Candis A. Woods Mar 2016

Determining The Degree Of The Routinization Of Additive Manufacturing In The Air Logistics Complexes, Candis A. Woods

Theses and Dissertations

Fiscal constraints have affected the USAF’s spending and sustainment of weapons systems that are being utilized beyond their programmed life cycle; therefore, it is imperative that processes be given the critical eye for improvement, innovative approaches, and/or best practice implementation. The AFSC, part of the AFMC, has embarked on a groundbreaking effort to transform operations and leverage industry best practices, while maintaining focus on warfighter support to create “The AFSC Way.” The AFSC Way is based on a shared leadership model that emphasizes speed, safety, and quality, which gives way to innovative ideas and new technologies in order to achieve …


Effects Of Additive Manufacturing Methods On The Dynamic Properties Of 15-5ph Stainless Steel, Allison A. Dempsey Mar 2016

Effects Of Additive Manufacturing Methods On The Dynamic Properties Of 15-5ph Stainless Steel, Allison A. Dempsey

Theses and Dissertations

Experimental research was conducted to determine the dynamic properties and characterize the microstructure of 15-5PH Stainless Steel manufactured through Direct Metal Laser Sintering (DMLS) additive manufacturing (AM) processes and heat treated using common heat treatment protocols. A thorough understanding of the material's properties is necessary before such parts are utilized in an operational capacity. Of the five builds, two deviated significantly from the specified composition of 15-5PH stainless steel. The remaining three builds, possessing the desired composition and crystalline structure, were tested in compression and tension at two strain rates. Tension tests using a reflected wave and a momentum trap …


Surface Roughness Of Electron Beam Melting Ti-6al-4v Effect On Ultrasonic Testing, Evan T. Hanks Mar 2016

Surface Roughness Of Electron Beam Melting Ti-6al-4v Effect On Ultrasonic Testing, Evan T. Hanks

Theses and Dissertations

Experimental research was conducted on the effects of surface roughness on ultrasonic non-destructive testing of Electron Beam Melted (EBM) additively manufactured Ti-6Al-4V. Additive Manufacturing (AM) is a developing technology with many potential benefits, but certain challenges posed by its use require further research before AM parts are viable for widespread use in the aviation industry. Possible applications of this new technology include, Aircraft Battle Damage Repair (ABDR), small batch manufacturing to fill supply gaps, and replacement for obsolete parts. The research presented here assesses the effectiveness of ultrasonic inspection in detecting manufactured flaws in EBM manufactured Ti-6Al-4V. EBM products are …


Free And Open-Source Control Software For 3-D Motion And Processing, Bas Wijnen, G. C. Anzalone, Amberlee S. Haselhuhn, Paul G. Sanders, Joshua M. Pearce Jan 2016

Free And Open-Source Control Software For 3-D Motion And Processing, Bas Wijnen, G. C. Anzalone, Amberlee S. Haselhuhn, Paul G. Sanders, Joshua M. Pearce

Department of Materials Science and Engineering Publications

RepRap 3-D printers and their derivatives using conventional firmware are limited by: 1) requiring technical knowledge, 2) poor resilience with unreliable hardware, and 3) poor integration in complicated systems. In this paper, a new control system called Franklin, for CNC machines in general and 3-D printers specifically, is presented that enables web-based three dimensional control of additive, subtractive and analytical tools from any Internet connected device. Franklin can be set up and controlled entirely from a web interface; it uses a custom protocol which allows it to continue printing when the connection is temporarily lost, and allows communication with scripts.


3d Printed Microwave Hyperthermia Applicator, Umar Hasni, Christopher Deloglos, Patricia Moseh Jan 2016

3d Printed Microwave Hyperthermia Applicator, Umar Hasni, Christopher Deloglos, Patricia Moseh

Capstone Design Expo Posters

According to the CDC, every year approximately two million people are diagnosed with some type of cancer in the United States alone. Common procedures for cancer treatment include surgery, chemotherapy, and radiation therapy. Hyperthermia, an effective collateral treatment, is not included as part of regular cancer care. This is primarily due to its high cost.

Clinical studies for hyperthermia coupled with chemotherapy/radiation therapy have indicated up to a three-fold increase in survival rates of cancer patients. Unfortunately, current microwave hyperthermia systems are bulky, expensive and require special infrastructure in hospitals thus driving up the cost. The objective of this project …


Manufacturing And Mechanics Of Polymer Matrix Composites, Md Shariful Islam Jan 2016

Manufacturing And Mechanics Of Polymer Matrix Composites, Md Shariful Islam

Open Access Theses & Dissertations

Fiber-reinforced composite materials are widely used in the aerospace and automobile industries. Their strength-to-weight and stiffness-to-weight ratios make them suitable to be used in spacecraft, especially as cryogenic tank materials. One of the focus of this dissertation is to investigate the application of woven carbon and Kevlar® fiber composites as cryogenic tank materials. Tensile, bending and short beam shear tests are performed on rectangular specimens at room temperature and after cryogenic exposure (-196°C). It is found that the mechanical properties of these composite materials do not degrade significantly due to cryogenic exposure. It is observed that the failure mode took …


Design Optimization Of Sandwich Core, Mohammad Tauhiduzzaman Jan 2016

Design Optimization Of Sandwich Core, Mohammad Tauhiduzzaman

Open Access Theses & Dissertations

Ultralight sandwich structures comprising of low-density core with stiff facings have attracted significant research interest for their considerable weight saving applications. The aircraft industries are focusing on decreasing the structural mass to lower the manufacturing and operating costs. Design analysis of the sandwich cores using finite element analysis has been developed as a promising concept to feature sandwich structures with maximum strength, stiffness, and reduced weight. To obtain multifunctional behavior of sandwich panels, a profound investigation of geometrical and mechanical properties in the transverse plane is required because it is very susceptible to any kind loadings. Structural optimization is one …


Effect Of Sparse-Build Internal Structure On Performance Of Fused Deposition Modeling Parts, Shixuan Meng Jan 2016

Effect Of Sparse-Build Internal Structure On Performance Of Fused Deposition Modeling Parts, Shixuan Meng

Masters Theses

"Fused deposition modeling (FDM) technology has been used in additive manufacturing for years and is able to significantly reduce both manufacturing time and cost for production tooling and end-use parts. Autoclave molding is one of the conventional tools used to produce composite parts. In autoclave molding, the soft composite material is positioned on the molding tool, and then subjected to vacuum and elevated temperatures to facilitate the curing of the resin. With additive manufacturing (AM), it is possible to fabricate the molding tool with a sparse internal structure, thereby reducing the fabrication time and cost compared to a solid tool. …


Hierarchical Control Of Complex Manufacturing Processes, Hesam Zomorodi Moghadam Jan 2016

Hierarchical Control Of Complex Manufacturing Processes, Hesam Zomorodi Moghadam

Doctoral Dissertations

"The need for changing the control objective during the process has been reported in many systems in manufacturing, robotics, etc. However, not many works have been devoted to systematically investigating the proper strategies for these types of problems. In this dissertation, two approaches to such problems have been suggested for fast varying systems. The first approach, addresses problems where some of the objectives are statically related to the states of the systems. Hierarchical Optimal Control was proposed to simplify the nonlinearity caused by adding the statically related objectives into control problem. The proposed method was implemented for contour-position control of …


Effects Of Defects On The Performance Of Hierarchical Honeycomb Metamaterials Realized Through Additive Manufacturing, Kazi Moshiur Rahman Jan 2016

Effects Of Defects On The Performance Of Hierarchical Honeycomb Metamaterials Realized Through Additive Manufacturing, Kazi Moshiur Rahman

Electronic Theses and Dissertations

Cellular metamaterials are of immense interest for many current engineering applications. Tailoring the structural organization of cellular structures leads to new metamaterials with superior properties providing lightweight and very strong/stiff structures. The incorporation of hierarchy to regular cellular structures enhances the properties and introduces novel tailorable metamaterials. For many complex cellular metamaterials, the only realistic manufacturing process is additive manufacturing (AM). The use of AM to manufacture large structures may lead to several types of defects during the manufacturing process, such as imperfect cell walls, irregular thickness, flawed joints, partially missing layers, and irregular elastic plastic behavior due to toolpath. …


Thermophysical And Thermochemical Property Measurement And Prediction Of Liquid Metal Titanium Alloys With Applications In Additive Manufacturing, Jonathan Richard Raush Jan 2016

Thermophysical And Thermochemical Property Measurement And Prediction Of Liquid Metal Titanium Alloys With Applications In Additive Manufacturing, Jonathan Richard Raush

LSU Doctoral Dissertations

Accurate high-temperature thermophysical property data for liquid metals and alloys are important for simulation of laser-based 3D printing processes. To understand and better control such additive manufacturing processes, knowledge of density, viscosity, and surface tension of liquid metals and alloys versus composition and temperature is needed. Likewise, thermochemical property data information regarding alloys, including chemical activities and free energies relative to composition and temperature, aid in the understanding and development of phase data important in the material design process. Vacuum electrostatic levitation (ESL) is an important technique through which both thermophysical and thermochemical property measurements can be accomplished without physical …