Engineering Commons^™

A Flexible Computer-Controlled Experimental Power Source For Welding Research, Dominic Cuiuri, John Norrish, Christopher Cook

Dominic Cuiuri

Control of the Gas Metal Arc welding process is becoming increasingly sophisticated, due to improvements in technology and a better understanding of the process itself. To effectively conduct research in this area, it is necessary to have equipment that is extremely flexible in both architecture and operation. Experimental power sources and a welding test facility have been developed at the University of Wollongong which meet these criteria. The core time-critical control functions are performed by an independent digital signal processor (DSP). Non time-critical functions such as data storage and operator interface are performed by a desktop personal computer. Both computing …

A Versatile Experimental Test Rig For Gma Welding Research, Gary Dean, Dominic Cuiuri, John Norrish, Christopher Cook

Dominic Cuiuri

Welding process research is severely hampered when adequate experimental equipment is not available. With the development of numerous welding processes and the control techniques associated with them, the need now exists for experimental equipment that offers the flexibility to control these processes and to set up parameters associated with the research. At the University of Wollongong an experimental research rig has been developed based on a digital signal processor control system that offers the researcher the facilities to study the various processes associated with GMA welding.

Rock Bolt Corrosion - An Experimental Study, Naj Aziz, P Craig, Jan Nemcik, Faisal Hai

Faisal I Hai

The effect of long term exposure of full size bolts to corrosive environments is presented. A special test rig was used to test four bolts under different loading conditions. Four X-grade identical profile bolts, each 21·7 mm core diameter (23·7 mm full diameter) were subjected to prolonged corrosion testing using acid sulphate water. The pH value of the circulated water varied between 3·4 and 4·3. The corrosion exposure test period lasted 3·5 years. Two bolts were axially loaded to 10 t and 20 t force respectively, the third bolt was subjected to a 360 Nm torsion load and the fourth …

Potable Water Production From Third River In Nasiriyah City, Ahmed Faiq Al-Alawy, Jaafar Jabbar Madlool, Ali Ibrahim Neamah

The Hilltop Review

The present work aims to study the efficiency of coagulation/ flocculation as pretreatment then using membrane technology, microfiltration (MF) and Reverse Osmosis (RO), for treatment of water of Third River in Nasiriyah city in Iraq. Effects of operating parameters such as coagulant dosage, speed and time of slow mixing step and settling time in the pretreatment stage were studied. Also feed turbidity and TSS in the MF stage were studied. Also feed concentration, temperature and operating time, in the RO stage were studied. The results showed that the optimum dosage for alum was 40, 45 and 50 ppm. While, for …

Experimental Validation Data For Cfd Of Steady And Transient Mixed Convection On A Vertical Flat Plate, Blake W. Lance

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

In this computer age, simulations are becoming common in science and engineering. One category of simulation, Computational Fluid Dynamics (CFD), begins with physical equations but adds approximations and calibrations in order to complete solutions. Translating these equations into computer languages may cause unintended errors. If simulation results are to be used for decision making, their accuracy needs to be assessed. This accuracy assessment is the theory behind the field of Verification & Validation.

Verification involves confirming the translation of physical equations to computer language was per- formed correctly. It also features methods to detect many types of code errors. Validation …

Multi-Row Film Cooling Boundary Layers, Greg Natsui

Electronic Theses and Dissertations

High fidelity measurements are necessary to validate existing and future turbulence models for the purpose of producing the next generation of more efficient gas turbines. The objective of the present study is to conduct several different measurements of multi-row film cooling arrays in order to better understand the physics involved with injection of coolant through multiple rows of discrete holes into a flat plate turbulent boundary layer. Adiabatic effectiveness distributions are measured for several multi-row film cooling geometries. The geometries are designed with two different hole spacings and two different hole types to yield four total geometries. One of the …

Experimental Investigation Of An Innovative Hvac System With Integrated Pvt And Pcm Thermal Storage For A Net-Zero Energy Retrofitted House, Massimo Fiorentini, Paul Cooper, Zhenjun Ma, Josh Wall

Faculty of Engineering and Information Sciences - Papers: Part A

This paper presents the experimental investigation of a novel solar assisted HVAC system developed for the Team UOW Solar Decathlon house, the overall winner of the Solar Decathlon China 2013 competition. This novel HVAC system consists of an air based photovoltaic-thermal (PVT) system and a phase change material (PCM) thermal storage unit integrated with a ducted system with a reverse-cycle heat pump. The system has been designed for operation during both winter and summer, using daytime solar radiation and night sky radiative cooling to increase the energy efficiency of the air-conditioning system. The PVT system can exchange heat with the …

A Combined Experimental-Numerical Approach For Determining Mechanical Properties Of Aluminum Subjects To Nanoindentation, Mao Liu, Cheng Lu, A Kiet Tieu, Ching-Tun Peng, Charlie Kong

Faculty of Engineering and Information Sciences - Papers: Part A

A crystal plasticity finite element method (CPFEM) model has been developed to investigate the mechanical properties and micro-texture evolution of single-crystal aluminum induced by a sharp Berkovich indenter. The load-displacement curves, pile-up patterns and lattice rotation angles from simulation are consistent with the experimental results. The pile-up phenomenon and lattice rotation have been discussed based on the theory of crystal plasticity. In addition, a polycrystal tensile CPFEM model has been established to explore the relationship between indentation hardness and yield stress. The elastic constraint factor C is slightly larger than conventional value 3 due to the strain hardening.

Experimental And Numerical Study Of Micro Deep Drawing, Liang Luo, Zhengyi Jiang, Dongbin Wei, Kenichi Manabe, Hideki Sato

Faculty of Engineering and Information Sciences - Papers: Part A

Micro forming is a key technology for an industrial miniaturisation trend, and micro deep drawing (MDD) is a typical micro forming method. It has great advantages comparing to other micro manufacturing methods, such as net forming ability, mass production potential, high product quality and complex 3D metal products fabrication capacity. Meanwhile, it is facing difficulties, for example the so-called size effects, once scaled down to micro scale. To investigate and to solve the problems in MDD, a combined micro blanking-drawing machine is employed and an explicit-implicit micro deep drawing model with a voronoi blank model is developed. Through heat treatment …

Novel Experimental Setup For Time-Of-Flight Mass Spectrometry Ion Detection In Collisions Of Anionic Species With Neutral Gas-Phase Molecular Targets, J C. Oller, L Ellis-Gibbings, F Ferreira Da Silva, Paulo Limao-Vieira, Gustavo Garcia

Faculty of Engineering and Information Sciences - Papers: Part A

We report a novel experimental setup for studying collision induced products resulting from the interaction of anionic beams with a neutral gas-phase molecular target. The precursor projectile was admitted into vacuum through a commercial pulsed valve, with the anionic beam produced in a hollow cathode discharge-induced plasma, and guided to the interaction region by a set of deflecting plates where it was made to interact with the target beam. Depending on the collision energy regime, negative and positive species can be formed in the collision region and ions were time-of-flight (TOF) mass-analysed. Here, we present data on O-2 precursor projectile, …

An Experimental And Numerical Study Of Micro Deep Drawing Of Sus304 Circular Cups, Liang Luo, Zhengyi Jiang, Dongbin Wei, Kenichi Manabe, Hideki Sato, Xiaofeng He, Pengfei Li

Faculty of Engineering and Information Sciences - Papers: Part B

Micro deep drawing is a promising technology for mass production of complex 3D micro metal products. Significant size effects at a micro scale, however, obstruct application of this technology and block utilisation of traditional finite element method (FEM). Therefore, a micro tensile test system was developed to obtain accurate material properties considering size effects. Subsequently, a Voronoi blank model was developed for the micro scale simulation. Moreover, micro deep drawing experiments were conducted and their results were compared with the simulation results. The simulation results have a good agreement with the experimental data. Furthermore, the wrinkling at the cup mouth …