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Full-Text Articles in Engineering

A Simple Method For Evaluating Wear In Different Grades Of Tooling Applied To Friction Stir Spot Welding, Kirtis Frankland Kennard Jul 2015

A Simple Method For Evaluating Wear In Different Grades Of Tooling Applied To Friction Stir Spot Welding, Kirtis Frankland Kennard

Theses and Dissertations

In this study tools consisting of a 5mm cylindrical pin and a 12mm shoulder held by a simple tool holder were used to compare the wear of 11 tooling materials. The objective was to determine if using these tools in a spot welding configuration to simulate friction stir welding could differentiate the potential performance of tooling materials. All tools were made of varying percentages of polycrystalline cubic boron nitride (PCBN), tungsten (W) and rhenium (Re). The materials are referred to herein as GV1, GV2, G1, G2, G3, G4, G5, G6, G7, G8 and G9.

The tools were run to 205 …


Void Modeling In Resin Infusion, Mark Wesley Brandley Jun 2015

Void Modeling In Resin Infusion, Mark Wesley Brandley

Theses and Dissertations

Resin infusion of composite parts has continually been reaching to achieve laminate quality equal to, or exceeding, the quality produced with prepreg in an autoclave. In order for this to occur, developers must understand the key process variables that go in to producing a laminate with minimal void content. The purpose of this research is to continue efforts in understanding 1) the effect of process conditions on the resultant void content, with a focus on resin infusion flow rate, 2) applying statistical metrics to the formation, location and size of voids formed, and 3) correlate these metrics with the local …


Friction Bit Joining Of Dissimilar Combinations Of Dp 980 Steel And Aa 7075, Rebecca Hilary Peterson Jun 2015

Friction Bit Joining Of Dissimilar Combinations Of Dp 980 Steel And Aa 7075, Rebecca Hilary Peterson

Theses and Dissertations

Friction Bit Joining (FBJ) is a new technology that allows lightweight metals to be joined to advanced high-strength steels (AHSS). Joining of dissimilar metals is especially beneficial to the automotive industry because of the desire to use materials such as aluminum and AHSS in order to reduce weight and increase fuel efficiency. In this study, FBJ was used to join 7075 aluminum and DP980 ultra-high-strength steel. FBJ is a two-stage process using a consumable bit. In the first stage, the bit cuts through the top material (aluminum), and in the second stage the bit is friction welded to the base …


Experimental And Numerical Study Of High-Speed Friction Stir Spot Welding Of Advanced High-Strength Steel, Utsab Karki Mar 2015

Experimental And Numerical Study Of High-Speed Friction Stir Spot Welding Of Advanced High-Strength Steel, Utsab Karki

Theses and Dissertations

With the desire to lighten the frame while keeping or increasing the strength, Advanced High-Strength Steels (AHSS) have been developed for use in the automotive industry. AHSS meet many vehicle functional requirements because of their excellent strength and acceptable ductility. But joining AHSS is a challenge, because weldability is lower than that of mild steels. Friction stir spot welding (FSSW) is a solid state joining process that can provide a solution to the weldability issues in AHSS, but FSSW has not been studied in great detail for this application. In this work, Si3N4 tools were used for FSSW experiments on …


Compressibility Measurement And Modeling To Optimize Flow Simulation Of Vacuum Infusion Processing For Composite Materials, Paul Hannibal Feb 2015

Compressibility Measurement And Modeling To Optimize Flow Simulation Of Vacuum Infusion Processing For Composite Materials, Paul Hannibal

Theses and Dissertations

Out-of-autoclave manufacturing processes for composite materials are increasing in importance for aerospace and automotive industries. Vacuum Infusion processes are leading the push to move out of the autoclave. An understanding of the various process parameters associated with resin infusion is necessary to produce quality product. Variance in compaction, resin, and vacuum pressures are studied, concentrating on developing a compaction pressure profile as it relates to fiber volume fraction. The purpose of this research is twofold: (1) to show and quantify the existence of a resin pressure gradient in compression testing using rigid tooling, and (2) to use measured test data …