Engineering Commons^™

An Analysis Of The Production Of Pharmaceutical-Grade Acetone Via The Dehydrogenation Of Isopropanol (Ipa), Jordan Desplas

Honors Theses

The production of 99.9 wt% acetone from isopropanol in Unit 1100 is designed to start up in 2025 and operate for 12 years after startup. The engineering team was tasked with designing the process, creating an economic model, and optimizing the net present value (NPV). The process was simulated in AVEVA PRO/II Simulation for the design process, and the economic analysis was estimated in Microsoft Excel. Parametric and topological optimization was performed linearly on the unit operations in the process. The NPV was improved by $14M from a base case of $122M to an optimized case of $136M. The project …

Techno-Economic Analysis And Optimization Of Hydrogen And Mechanical Energy Storage Systems, Pavitra Senthamilselvan Sengalani

Graduate Theses, Dissertations, and Problem Reports

The increasing significance of renewable energy sources is thrusting the load cycling of fossil-fueled power plants (FFPP), designed to operate under nominal-load conditions. Integration of energy storage systems (ESS) with the FFPPs such as hydrogen energy storage (HES) and mechanical energy storage facility such as compressed air energy storage (CAES) shows the potential to minimize the levelized cost of electricity during high demand scenarios and also minimize the negative impacts of off-design FFPP operation. The deployment of energy storage facilities at the FFPP level have considerable potential advantages as they can be exploited within the existing equipment items and facilities …

Modular Supply Network Optimization Of Renewable Ammonia And Methanol Co-Production, Benjamin Akoh

Graduate Theses, Dissertations, and Problem Reports

To reduce the use of fossil fuels and other carbonaceous fuels, renewable energy sources such as solar, wind, geothermal energy have been suggested to be promising alternative energy that guarantee sustainable and clean environment. However, the availability of renewable energy has been limited due to its dependence on weather and geographical location. This challenge is intended to be solved by the utilization of the renewable energy in the production of chemical energy carriers. Hydrogen has been proposed as a potential renewable energy carrier, however, its chemical instability and high liquefaction energy makes researchers seek for other alternative energy carriers. Ammonia …

Optimal Design And Operation Of Integrated Hydrogen Generation And Utilization Plants, Ijiwole Solomon Ijiyinka

Graduate Theses, Dissertations, and Problem Reports

There are considerable efforts worldwide for reducing the use of fossil fuel for energy production. While renewable energy sources are being increasingly used, fossil fuel still contribute about 80% of the energy used worldwide. As a result, the level of CO₂ is still increasing fast in the atmosphere currently exceeding about 410 parts per million (ppm). For reducing CO₂ build up in the atmosphere, various approaches are being investigated. For the electric power generation sector, two key approaches are post-combustion CO₂ capture and use of hydrogen as a fuel for power generation. These two solutions can also …

Optimization And Analysis Of A Styrene Production Process, Alexis Kimpel

Honors Theses

The production of styrene from ethylbenzene in Unit 500 is designed to start up in 2024 and operate for 12 years after startup. The engineering team was tasked with designing the process, creating an economic model, and optimizing the net present value (NPV). The process was simulated in AVEVA PRO/II Simulation for the design process and to estimate the size of equipment. Parametric and topological optimization was performed subsequently on the unit operations in the process. The NPV was improved by $423M from a base case of -$919M to an optimized case of -$496M. The project is recommended to continue …

Extraction Of Melanin From Black Knot Fungus: Optimization And Applications, Amara Davis

Williams Honors College, Honors Research Projects

The goal of this research project was to optimize the extraction of melanin from black knot fungus and to analyze possible applications of the extracted melanin. An extraction method that was previously created was examined for possible improvements. Improvements that were studied include the elimination of steps in the extraction process while obtaining the same quality of product, examining options for machinery that could be used to increase production rate when moved to a production plant setting, and optimize the concentrations of the raw materials that are used in the extraction for possible reduction of cost without compromising yield or …

Advanced Process Modeling And Optimization Of Amine-Based Carbon Capture Process, Paul Jide Terhemba Akula

Graduate Theses, Dissertations, and Problem Reports

With the rise of carbondioxide (CO2) concentration in the atmosphere to more than 400 parts per million (ppm), research efforts have been focused on achieving net-zero carbon emission technologies. Post-combustion CO2 capture (PCC) is a key strategy in reducing CO2 emissions. Amine-based CO2 capture is the baseline technology for retrofitting existing power stations. However, the integration of amine-based PCC technology with power plants to reduce greenhouse gas emissions incurs a high energy penalty, decreasing a powerplant’s efficiency by about 23 percentage points. Understanding the capture plant dynamics plays an important role in its technical and economic performance. Rigorous models are …

Ethylbenzene Production Case Study And Optimization, Brandon Borek

Honors Theses

The objective of this project was to investigate the process of producing ethylbenzene from the liquid-phase reaction of ethylene and benzene and perform parametric and topological optimizations to increase the net present value of the production facility. To do so, the base case conditions of the process were modeled and quantified economically followed by an investigation into the existing process to determine conditions that could be altered to improve the economic viability of the project. After optimizing the parametric conditions and topology of the process, the net present value of the project was increased by 305 million dollars to 191 …

Design, Analysis, And Optimization Of A Process To Produce Dimethyl Ether From Methanol, Thomas Mathwig

Honors Theses

The company that the engineering team works for is facing a contract loss with one of its customers of methanol. To avoid economic losses, a process has been proposed for converting the unused methanol to dimethyl ether (DME) through a dehydration reaction. After a preliminary simulation of the base case and optimization of the distillation column, an Equivalent Annual Operating Cost (EAOC) of $140,000 was calculated for the column. The EAOC was the sum of the annualized capital investment and the annual operating cost. Determining the process to be worth pursuing, a Toller was brought in to provide rental equipment …

Process Modeling And Techno-Economic Analysis Of Micro- Encapsulated Carbon Sorbents (Mecs) For Co2 Capture In A Fixed Bed And Moving Bed Reactors, Goutham Kotamreddy

Graduate Theses, Dissertations, and Problem Reports

Carbon capture, utilization, and storage (CCUS) is seen as a suite of technologies to curb the carbon dioxide emissions from the atmosphere and plays a crucial role to meet the net zero emissions target for many countries by 2050. One of the major sources for CO₂ emissions is combustion of fossil fuels. Various innovative capture technologies are being explored because the state-of-the-art monoethanolamine (MEA) based carbon capture technology has drawbacks such as corrosion, energy penalty. There are several potential solvents that have lower energy penalty, but they are highly viscous or may turn into solid phase in the absorber …

Machine Learning Based Applications For Data Visualization, Modeling, Control, And Optimization For Chemical And Biological Systems, Yan Ma

LSU Doctoral Dissertations

This dissertation report covers Yan Ma’s Ph.D. research with applicational studies of machine learning in manufacturing and biological systems. The research work mainly focuses on reaction modeling, optimization, and control using a deep learning-based approaches, and the work mainly concentrates on deep reinforcement learning (DRL). Yan Ma’s research also involves with data mining with bioinformatics. Large-scale data obtained in RNA-seq is analyzed using non-linear dimensionality reduction with Principal Component Analysis (PCA), t-Distributed Stochastic Neighbor Embedding (t-SNE), and Uniform Manifold Approximation and Projection (UMAP), followed by clustering analysis using k-Means and Hierarchical Density-Based Spatial Clustering with Noise (HDBSCAN). This report focuses …

Improved Fermentation Design And Screening Devices For Biobutanol Production, Garret Christopher Munch

Electronic Thesis and Dissertation Repository

A worldwide increase in demand for renewable fuels has revived interest in fermentatively produced butanol. However, butanol fermentation suffers from low product yields and productivity. The work presented in this thesis addresses part of these research and development needs at three levels: innovative fermentation process design; genetic manipulation for strain enhancement; and the development of a new tool for anaerobic process characterization and optimization.

Product yield could be increased through traditional fermentation engineering. Co-fermentation of butyric acid with glycerol increased the butanol yield from 0.45 mol/mol (mols C in butanol / mol C in substrates) to 0.51 mol/mol. In building …

Comparative Analysis Of Simulation Models Of The Production Of Ethylbenzene, Osariemen Imafidon

Honors Theses

Process Engineering is all about making sure a raw material can become the desired product with as little variation as possible, while achieving the customer's specifications. Many equipment used for chemical processes cannot be physically inspected during operation at steady state, hence, the need for simulation software. The objective of this study was to compare the results of three different simulation packages to evaluate their efficacy within process design.

This study focused on the economic analysis of the production of Ethylbenzene using various models. The base case variables were inputted into each model to simulate the calculations for a fully …

Process Modeling And Techno-Economic Analysis Of Thermo-Catalytic Dimethyl Ether Synthesis And Microwave-Based Aromatics Production Technologies From Shale Gas, Chirag Mevawala

Graduate Theses, Dissertations, and Problem Reports

Production of dimethyl ether (DME) and direct non-oxidative methane dehydroaromatization (DHA) to aromatics via conventional and microwave (MW)-assisted processes are investigated in this research. Plant-wide models of the shale gas to DME process with integrated CO₂ capture via direct and indirect synthesis routes have been developed. Optimal parameter estimation, and model validation are undertaken for various sections of the process including the pre-reforming reactor, auto-thermal reforming reactor, DME synthesis reactors, CO₂ capture units and separation sections. A novel DME separation process has been developed for efficient separation of DME, syngas, and CO₂. Plant-wide techno-economic optimization is …

Investigation Of Asphaltene Adsorption At Liquid-Liquid And Liquid-Solid Interfaces, Fang Liu

Dissertations and Theses

Asphaltenes, as indigenous components in crude oils, are believed to play an important role in the petroleum production and processing industry. For example, asphaltene molecules can adsorb onto the water / oil interface like the amphiphiles and hinder water droplet coalescence, resulting in the stabilization of water-in-oil emulsions. Also, in the upstream production, depending on the temperature and pressure, asphaltenes can precipitate and deposit onto the reservoir rocks, the wellbores and the pipelines, leading to the change in reservoir rocks’ surface wettability and the blockage of the production facilities. Hence, it is crucial to understand the mechanism of asphaltenes adsorption …

Techno-Economic Optimization And Environmental Life Cycle Assessment Of Microgrids Using Genetic Algorithm And Artificial Neural Networks, Prashant Nagapurkar

Doctoral Dissertations

"This dissertation focuses primarily on techno-economic optimization and environmental life cycle assessment (LCA) of sustainable energy generation technologies. This work is divided into five papers. The first paper discusses the techno-economic optimization and environmental life cycle assessment of microgrids located in the USA using genetic algorithm. In this paper, a methodology was developed that assessed the techno-economic and environmental performance of a small scale microgrid located in US cities of Tucson, Lubbock and Dickinson. Providing uninterrupted power the microgrid was composed of seven components -- solar photovoltaics, wind-turbines, lead acid batteries, biodiesel generators, fuel cells, electrolyzers and H₂ tanks. …

Large-Scale Non-Linear Dynamic Optimization For Combining Applications Of Optimal Scheduling And Control, Logan Daniel Beal

Theses and Dissertations

Optimization has enabled automated applications in chemical manufacturing such as advanced control and scheduling. These applications have demonstrated enormous benefit over the last few decades and continue to be researched and refined. However, these applications have been developed separately with uncoordinated objectives. This dissertation investigates the unification of scheduling and control optimization schemes. The current practice is compared to early-concept, light integrations, and deeper integrations. This quantitative comparison of economic impacts encourages further investigation and tighter integration. A novel approach combines scheduling and control into a single application that can be used online. This approach implements the discrete-time paradigm from …

Optimization-Based Spatial Positioning And Energy Management For Unmanned Aerial Vehicles, Ronald Abraham Martin

Theses and Dissertations

This research applies techniques from the field of optimization to spatial positioning and energy management in Unmanned Aerial Vehicles (UAVs). Two specific areas are treated: optimization of UAV view plans for 3D modeling of infrastructure, and trajectory optimization of solar powered high-altitude long-endurance (HALE) UAVs. Structure-from-Motion (SfM) is a computer vision technique for creating 3D models from 2D images. View planning is the process of planning image sets that will effectively model a given scene. First, a genetic algorithm based view planning approach is demonstrated. A novel terrain simulation environment is developed, and the algorithm is tested at multiple sites …

Maintaining And Controlling An Extrinsic Biofilm For Pathogen Removal In Dental Unit Water Lines, Bilal B. Al-Bataina

Electronic Thesis and Dissertation Repository

The control of biofilm formation is a major concern for industrial, environmental, and public health. Undesirable biofilms can harbor different disease-causing pathogens and shorten the operational life of different equipment. On the other hand, beneficial biofilms are also used in various applications and managing its growth and activity can be desirable. Killing the biofilm does not usually incorporate the removal of the dead biofilm structure that is adhered to the surface. Therefore, the aim of this thesis is to control biofilm formation; to be able to remove, inhibit, and enhance biofilm formation. This thesis investigated the use of norspermidine, D-amino …

Optimization Of A New Array Noise Tool; Analysis & Interpretation Of Case Studies Of Down- Hole Leak Detection, Moustafa Mahmoud Hassan Ismail

Theses

This thesis is concerned with the optimization and analysis of new array noise tools. Various lab and field case studies are analyzed to test the capabilities and determine the optimum operating conditions of the new tool for leak detection purposes. The purpose of this study is to optimize the logging procedure of real-time array noise tool, selecting adequate gain parameters and frequency band in the processing phase, and to analyze the data acquired through multiple labs and field tests. The study methodology involved the following steps:

1. Performing lab and field tests for the tool in a range of different …

Optimization Of Turbulent Prandtl Number In Turbulent, Wall Bounded Flows, Donald Edward Bernard

Graduate College Dissertations and Theses

After nearly 50 years of development, Computational Fluid Dynamics (CFD) has become an indispensable component of research, forecasting, design, prototyping and testing for a very broad spectrum of fields including geophysics, and most engineering fields (mechanical, aerospace, biomedical, chemical and civil engineering). The fastest and most affordable CFD approach, called Reynolds-Average-Navier-Stokes (RANS) can predict the drag around a car in just a few minutes of simulation. This feat is possible thanks to simplifying assumptions, semi-empirical models and empirical models that render the flow governing equations solvable at low computational costs. The fidelity of RANS model is good to excellent for …

Applications Of Cfd Simulations On Chemical Processing Equipment Designs, Gongqiang He

LSU Doctoral Dissertations

The objective of this work is to achieve process intensification by seeking optimal equipment design with CFD investigations. In this work, two projects on chemical equipment design have been discussed.

The first project is on design and optimization of fractal distributor in a novel ion-exchanger. Flow distributors are adopted extensively by chemical industry to distribute an incoming process stream uniformly to the downstream equipment. Currently, the performance of chemical equipment installed with conventional distributor is severely undermined due to poor flow distribution. For conventional distributors such as spray nozzle distributors, their design concept is based on maintaining very high pressure …

Treatment Of Oil Sands Process-Affected Water Using Activated And Surface Modified Petroleum Coke For Organic Compounds Recovery, Hojatallah Seyedy Niasar

Electronic Thesis and Dissertation Repository

Each day large volumes of oil sands process-affected water (OSPW) are being produced during the extraction of bitumen in oil sands industry in northern Alberta. OSPW contains different polyaromatic hydrocarbons which not only are the major source of toxicity in OSPW, but also create operational problems such as corrosion of the equipment during bitumen recovery process. Therefore, these compounds need to be removed prior to the recycle of the OSPW. In this research, petroleum coke (PC) as an abundant, inexpensive adsorbent was selected as an adsorbent for recovery of chemicals from OSPW. The surface area and adsorption capacity of PC …

Determination Of Significant Parameters That Drive Fracture Optimization In The Glauconite Formation, Southern Chile, Ghassan Saleh Mahdi Alqatrani

Masters Theses

"The Glauconite Formation in the Magallanes Basin of Southern Chile is a clay- and silica-rich formation with low permeability. As with many of the unconventional resources, the Glauconite Formation requires a hydraulic fracturing operation to enhance the productivity of the wells in this area.

Data and pertinent information of fracturing, completion, and reservoir quality parameters along with post-fracture production data were collected to initiate a database of nearly 70 wells, to be used to develop a better understanding of the fracturing behavior, optimize the well stimulation, and overcome the major barriers in the hydraulic fracturing of the Glauconite Formation. The …

Co-Substrate Fermentation Of Jerusalem Artichoke Tubers And Crude Glycerol To Butanol With Integrated Product Recovery, Tahereh Sarchami

Electronic Thesis and Dissertation Repository

Butanol has long been considered a potential advanced liquid biofuel, in addition to its current application as an industrial solvent. It can be produced biologically; however, the conventional ABE fermentation suffers from many limitations, including low butanol titer, high cost of traditional raw materials, end-product inhibition and high butanol recovery costs. Possible solutions are the use of renewable low-cost feedstocks, genetic manipulations of Clostridia spp. to improve the strains’ butanol titer and tolerance, advanced fermentation techniques, and in-situ product recovery technologies.

In order to overcome some of these limitations, the overall goal of this thesis was to develop a process …

Dynamic Liquefied Natural Gas (Lng) Processing With Energy Storage Applications, Farhad Fazlollahi

Theses and Dissertations

The cryogenic carbon capture™ (CCC) process provides energy- and cost-efficient carbon capture and can be configured to provide an energy storage system using an open-loop natural gas (NG) refrigeration system, which is called energy storing cryogenic carbon capture (CCC-ES™). This investigation focuses on the transient operation and especially on the dynamic response of this energy storage system and explores its efficiency, effectiveness, design, and operation. This investigation included four tasks.The first task explores the steady-state design of four different natural gas liquefaction processes simulated by Aspen HYSYS. These processes differ from traditional LNG process in that the CCC process vaporizes …

Aspen Simulation Of Oil Shale And Biomass Process, Anand Alembath

Masters Theses

"This thesis focuses on design and analysis of two major chemical processes using computer simulation which performs a steady state computation. The objective is to design processes using Aspen simulation to establish optimum operating conditions by performing various simulation runs which are challenging to execute at lab scale.

Increasing energy needs and decline of global oil prices has shifted our focus on commercially developing unconventional and renewable resources. Commercialization of any process relies on developing a process model that identifies different process parameters by performing a steady state mass and heat balance. Aspen simulation is considered an effective process modeling …

Synthesis, Characterization And Applications Of Lignin-Based Epoxy Resins, Fatemeh Ferdosian

Electronic Thesis and Dissertation Repository

Epoxy resin is one of the most versatile thermosetting polymers with diverse applications. Epoxy resins are mainly produced from the reaction of bisphenol-A (BPA) and epichlorohydrin. The consumption of bisphenol-A is facing growing concerns over its carcinogenic effects and its sustainability. Lignin can be a promising renewable substitute of bisphenol-A in the synthesis of epoxy resins.

In this thesis work, a novel method has been developed for the synthesis of bio-based epoxy resins with reduced side reactions, employing de-polymerized lignin from organosolv lignin (DOL), kraft lignin (DKL) and hydrolysis lignin (DHL) under alkaline condition in the presence of a phase …

Numerical And Field Data Analysis Of Drill Stem Vibration, Mohammed Fayez Al Dushaishi

Doctoral Dissertations

"Drill stem vibration is a major cause of premature failure of drill stem components and drilling inefficiency. In severe cases, drill stem vibration may lead to wellbore instability that could lead to increased operational cost. Drill stem vibrations are affected by design decisions and the drilling environment. Examples are; bottom hole assembly configurations, selection of operational parameters, and frequent changes in lithology. Vibration modeling, analysis of vibration data, and specialized vibration reduction tools are methods in use to prevent and mitigate severe vibrations.

A drill stem vibration model was created using nonlinear strain formulation which couples the axial, lateral and …

Optimized Photogrammetric Network Design With Flight Path Planner For Uav-Based Terrain Surveillance, Ivan Yair Rojas

Theses and Dissertations

This work demonstrates the use of genetic algorithms as a stochastic optimization technique for developing a camera network design and the flight path for photogrammetricapplications using Small Unmanned Aerial Vehicles. This study develops a Virtual Optimizer for Aerial Routes (VOAR) as a new photogrammetric mapping tool for acquisition of images to be used in 3D reconstruction. 3D point cloud models provide detailed information on infrastructure from places where human access may be difficult. This algorithm allows optimized flight paths to monitor infrastructure using GPS coordinates and optimized camera poses ensuring that the set of images captured is improved for 3D …