Engineering Commons^™

An Augmented Reality Maintenance Assistant With Real-Time Quality Inspection On Handheld Mobile Devices, James Thomas Frandsen

Theses and Dissertations

With the advances of industry 4.0, augmented reality (AR) devices are being deployed across the manufacturing sector to enhance worker perception and efficiency. AR is often used to deliver spatially relevant work instructions on mobile devices for maintenance procedures on the factory floor. In these situations, workers use their mobile devices to view instructions in the form of 3D animations and annotations that directly overlay the equipment being maintained. Workers then follow the AR instructions and must ultimately rely on their own judgement and knowledge of the procedure as they progress from step to step. An AR assistant that could …

Productivity And Quality Evaluation In Assembly Using Collaborative Robots, Carlos F. Manzanares Vega

Open Access Theses & Dissertations

In Industry 4.0, various technologies have been applied to achieve automation for traditional manufacturing and practices. For this reason, Smart Manufacturing (SM) environments utilize collaborative robots for process optimization by integrating the Internet of Things (IoT). Cobots are equipped with sensors and/or other devices to be able to transmit data in real-time while performing their tasks. Consequently, such SM implementations improves the decision making and business development, such as supply chain and operations, by sharing real-time data from a plant operational level. The collaborative robots are also designed to safely interact and collaborate with humans to perform tasks and optimize …

Digital Twins In Advanced Manufacturing To Enhance Manufacturing Efficiency, Max Kirkpatrick

Theses and Dissertations

Digital Twins of manufacturing systems are an emerging tool for improvement, optimization, and monitoring of physical manufacturing systems. The idea of representing physical systems with digital depictions has been prevalent since the early days of Computer Aided Design (CAD), but recently the concept of a Digital Twin has been expanded to encapsulate more than just a digital model of a design. Instead, the Digital Twin offers a unique, comprehensive, and real-time toolset for analysis and improvement of physical systems. These tools can be used to improve system efficiency, perform “what-if” analyses, virtually commission manufacturing equipment, analyze system performance in real …

Assessing Readiness For Implementation Of Prognostics And Health Management In Small And Medium Enterprises, Sara C. Fuller

Theses and Dissertations

Prognostics and Health Management (PHM) refers to using robust sensing, monitoring, and control to detect, assess, and track system health degradation and failure modes, allowing for enhanced management and operational decisions. The need for PHM within a manufacturing facility has increased due to a variety of reasons, such as the increasing complexity of manufacturing equipment.

A lack of readiness for digital implementations is linked to failure. The literature highlights certain barriers and enablers that can signal whether a technology implementation will be successful, such as management and maintenance employees’ desire to change the existing process, an understanding and willingness to …

A Modification To The Skiving Process For The Manufacture Of Offset Geometry Strip-Fin Heat Sinks, Daniel Luberda

McKelvey School of Engineering Theses & Dissertations

High-powered electronics are extremely prevalent, and a vast majority of these devices use some form of heat sinks as either an active or passive cooling device. Although two-phase cooling technology has rapidly advanced to accommodate increasing heat loads on modern electronics, the added costs and complication inherent in two-phase cooling solutions makes effective air-cooled heat sinks potentially valuable.

A more effective heat sink can occupy a smaller footprint to dissipate the same heat flux, meaning material and packaging costs can be reduced. Aluminum heat sinks are produced through a variety of manufacturing processes, including machining, bonding, extrusion, casting, forging, 3D …

Hybrid Theory-Machine Learning Methods For The Prediction Of Afp Layup Quality, Christopher M. Sacco

Theses and Dissertations

The advanced manufacturing capabilities provided through the automated fiber placement (AFP) system has allowed for faster layup time and more consistent production across a number of different geometries. This contributes to the modern production of large composite structures and the widespread adaptation of composites in industry in general and aerospace in particular. However, the automation introduced in this process increases the difficulty of quality assurance efforts. Industry available tools for predicting layup quality are either limited in scope, or have extremely high computational overhead. With the advent of automated inspection systems, direct capture of semantic inspection data, and therefore complete …

Analysis Of A Full-Stack Data Analytics Solution Delivering Predictive Maintenance To A Lab-Scale Factory, Nathan Wesley Hoyt

Theses and Dissertations

With the developments of industry 4.0, data analytics solutions and their applications have become more prevalent in the manufacturing industry. Currently, the typical software architecture supporting these solutions is modular, using separate software for data collection, storage, analytics, and visualization. The integration and maintenance of such a solution requires the expertise of an information technology team, making implementation more challenging for small manufacturing enterprises. To allow small manufacturing enterprises to more easily obtain the benefits of industry 4.0 data analytics, a full-stack data analytics framework is presented and its performance evaluated as applied in the common industrial analytics scenario of …

B.A.C.O.N. (Battery-Powered Autonomous Cart Conversion) Autonomous Vehicle Design, Robyn C. Ribet, Damond Li, Tanner Hillman, Christopher Or

Mechanical Engineering

The goal of our project is to convert an electric go cart into an autonomous testing platform. We must enable autonomous braking, steering, and acceleration with electro-mechanical systems. We began the project with ideation to create our initial design and have since received ample feedback from faculty, students, and our sponsor. With this feedback we were able to refine our preliminary ideas and produce a detailed design supported with ample analysis, research, and external advice. We have developed our project in four main subsystems: Steering, braking, acceleration, and emergency braking. Following, we procured, manufactured, and assembled all of our designed …

The Take It All Tailgate Wagon: From Concept Through Prototype Development, Carly Huguley

Honors Theses

This text outlines the design process of the Take it All Tailgate from concept design through two prototyping stages. The Take it All Tailgate was designed for the every gameday tailgater who has a lot of tailgating equipment to haul from their vehicle to the tailgating area. With this in mind, a team of five members designed a wheeled storage space that also acts as a table in the tailgating area. Lean manufacturing was implemented to improve the build process and the overall design of the storage wagon.

Customized Sidearm Case: Leading A Cme Capstone Team From Concept To Production, Robert B. Sharp

Honors Theses

The goal behind this thesis is to document and analyze my performance as the project manager for the Customized Sidearm Case capstone team during the Center for Manufacturing Excellence’s senior capstone experience. The capstone experience begins the fall of students senior year where a select number of product ideas submitted by the students are chosen, and teams are built around these projects. The objective of the project is to walk a product from the concept phase through the entire design process resulting in a full-scale production run during the spring semester. My product pitch of a wooden sidearm case, customized …

Center For Manufacturing Excellence Capstone Project: Sec Rivals Checkers, Ward Winstead

Honors Theses

Each year, the seniors in the Haley Barbour Center for Manufacturing Excellence complete a capstone project. A team comprised of seniors in varying disciplines work to develop a business model focused on producing a specific product. This team, SEC Rivals Checkers, chose to produce wooden checker boards where each half of a board is custom to a specific SEC school. These halves were designed to be interchangeable, so a variety of different combination could be created when utilizing the product. Through initial marketing analysis, cost estimation, prototyping, and process development, the original SEC Rivals Checkers idea was developed into a …

Trajectory Planning Of Non-Gravity Aligned (Nga) Segments In Arbitrary Directions For Large Scale Additive Manufacturing Of Metals (Lsamm), James Logan Mcneil

Doctoral Dissertations

Traditionally, slicing and path planning are done along the gravity-aligned direction of a part, causing more complex geometrical shapes to have unsupported overhangs. Wire Arc Additive Manufacturing (WAAM) has typically handled overhangs with a robotic part positioner; but, to extend the current capabilities of LSAMM, a new framework for slicing and building parts out of gravity alignment has been developed. The proposed framework focuses on segmenting more complex geometrical parts into gravity-aligned (GA), non-gravity aligned (NGA), and transition zones to support tool-path generation. GA and NGA segments can be planned with traditional slicing techniques, but the NGA tool-paths must be …

Precast Concrete Manufacturing Business Plan, John F. Will Jr.

Construction Management

The Central Coast of California has been under development since the Great Recession of 2008. Throughout this development, there has been an exceedingly high demand for precast concrete products, specifically in the civil sector of the construction industry. These products are being utilized by more and more by contractors around the world. This demand has emerged from the lack of concrete product manufacturers in this region of California. This project introduces a business plan for a new precast concrete product manufacturer by the name of J.W. Concrete Products LLC. The objective of this business plan is to reflect the benefits …

Performance Evaluation Of A Label Manufacturer Using Simulation Modeling, Joshua Holguin

Open Access Theses & Dissertations

Currently, the Supply Chain has been affected by freight prices, material scarcity, demand forecasting, port congestion, and digital transformation which are causing high lead times and delaying deliveries in all industries, but specifically in the labeling/printing industry. The industry is currently affected by the lack of new research improvements, optimization methodologies, supply chain disruptions, and technologies implementations within the label industry. Labeling /Printing industry has been out in business for more than 50 years, where labeling technologies such as Flexographic, Digital, and Die Cutting have advance in performance, effectiveness, complexity, and dependability over the last years. The implementation of a …

Assessing Augmented Reality Instruction In Manufacturing Engineering Education, Janine Draper Price

Theses and Dissertations

Augmented Reality (AR) is fast-growing technology that has proved itself in many applications, including manufacturing environments. Manufacturing engineers benefit in an industrial environment by harnessing this technology in the workplace to guide workers through a variety of tasks. It is no longer a question on whether it is useful, but what are the best ways of applying the technology. Currently there are no published studies on ways to use augmented reality in a Manufacturing Engineering Educational Environment (MEEE). This study examines various ways that AR can be used in an MEEE setting and assesses the value of such applications. This …

Cooling Systems Analysis For Plastic Mold Injection Tools, Veronica Flores Quijada

Electronic Thesis and Dissertation Repository

The Plastic Injection Mold (PIM) industry has been searching for new technologies that improve the manufacturing of parts by reducing the production time and cost as well as increasing the quality of the product. The cooling systems in the PIM are designed initially to be straight-drilled into the mold, but this manufacturing process has traditionally not been very effective, since for molded parts with complex geometries, the cooling channels are not able to reach certain areas. This limitation has led the industry to develop conformal cooling channels that use the additive manufacturing technology, which allows the cooling channels to conform …

Utilization Of Resin-Based Additive Manufacturing For Investment Casting, Matthew Frost, Isaiah Hong

Mechanical Engineering

Dr. Xuan Wang, an Industrial & Manufacturing Engineering (IME) professor at California Polytechnic State University, San Luis Obispo, has sponsored the resin-based 3D printing investment cast senior project. The objective of the project was to thoroughly research the process and document the findings of using a resin-based 3D printed part as the pattern for investment casting. While this manufacturing process is not necessarily a new idea, the lack of technical research and documentation limits its ability to be reproducible. The research portion of the senior project included analyzing the limitations to the printing/casting manufacturing process. Measurements of part thicknesses, hole …

Accelerating Transition To Production By Manufacturing Readiness Focus During Development, William K. Duncan

Theses and Dissertations

The Department of Defense has adopted management tools, such as Manufacturing Readiness Levels (MRLs), which seek to address issues that have delayed the transition to production and delivery of deployment-ready systems. The MRL scale and assessment process institutes periodic reviews of products during the acquisition process. Specifically, MRLs provide a scale to measure, and importantly communicate, progress by evaluating and summarizing multiple aspects of product maturity. Unfortunately, issues are often identified during the periodic assessments which, if addressed earlier, would have further streamlined product delivery. The current research applies Model Based System Engineering tools to analyze and refine organizational structures …

Effect Of Indentation On Sandwich Composite Structure Mechanical Behavior, Marius V. Jatulis

Master's Theses

Composite sandwich structures are prevalent in engineering applications where high strength to weight ratios are critical. A composite sandwich includes the addition of a core material between two composite face sheets to increase ultimate stress in compression and bending loading cases. The performance of many composite sandwich structure configurations is well understood in the undamaged case. This analysis examines a type of damage, low velocity indentation, and determines the effect on mechanical behavior. The scope of the analysis includes manufacturing sandwich composite structures, creating indentation in the composite, and testing the sandwich composite structure. The mechanical behavior of the composite …

Improving Manufacturing Processes For Making Lithium Ion Battery Electrodes, Ming Wang

Theses and Dissertations--Chemical and Materials Engineering

Rechargeable lithium-ion batteries (LIBs) are widely used to provide energy and power in portable electronics, electric vehicles, and energy storage systems. The LIB market has grown dramatically as they have a combination of high energy density, high power density, proven reliability, and long cycle life. The manufacturing process is one of the key factors as it strongly affects the cost and performance of LIBs.

This dissertation is focused firstly on the development of a conventional slurry-based electrode manufacturing process. Slurry making is a critical step that affects the subsequent steps in battery manufacturing. In this work, we have investigated the …

R/C Baja: Suspension And Chassis, Caden Foster

All Undergraduate Projects

Students designed and manufactured an RC Baja truck to compete as a team in the annual ASME RC Baja Competition in various events and obstacles. A chassis and suspension system were required to house and secure each of the RC components to successfully compete and function as intended. The team designed a 1/10^th scale model RC truck through various analysis calculations and model mockup drawings to optimally perform and compete in a competition amongst other teams of designers. The American Society of Mechanical Engineers (ASME) competition will include the straight-line dash, slalom, and Baja course time trial. This project …

Strategies To Reduce Nonconformance Of Parts In Aerospace Manufacturing, John Louis Lloyd Jr

Walden Dissertations and Doctoral Studies

The cost of nonconformance of parts can impact the aerospace industry globally, resulting in revenue loss and consumer confidence degradation. Grounded in the eight disciplines of problem solving, the purpose of this multiple case study was to explore strategies aerospace manufacturing quality managers in the United States used to implement successful change initiatives to address the nonconformance of parts. Data were collected through semistructured interviews with four aerospace quality executives and supporting company documents. Data were analyzed using methodological triangulation, coding, and thematic analysis. Four themes emerged: (a) identify and implement a specific problem-solving strategy, (b) identify and mitigate employee …

Adjust-A-Ramp, Taylor Sharrits, Courtney Banks, Emily Beck, Jazmin Buenrostro

Williams Honors College, Honors Research Projects

Adjust-A-Ramp is a portable ramp designed to ensure the safety of consumers and prevention of damage to cars, specifically towards low profile cars. A low-profile vehicle includes any vehicle that has a clearance off the ground of 6.5 inches or less. Advantages of low-profile vehicles include improved handling, better braking, increased fuel efficiency, increased stability, and an overall luxury aesthetic. The reduced tire size increases grip on smooth surfaces with better wheel response, creating a fast, more efficient ride. The simple tire tread patterns and the stiff sidewalls allow for lower rolling resistance which increases fuel economy. The Adjust-A-Ramp can …

Quickcut Waterjet Cutter, Kennedy Dunn, Jacob Storrow, Benjamin Laughrey

Williams Honors College, Honors Research Projects

The QuickCut Waterjet Cutter was created in 2019 as a senior design project. This is the third iteration of the waterjet cutter. The goal of this project was to create an operable CNC waterjet cutter that is able to cut 1/16” tensile specimens consisting of nonferrous metal or plastic. This machine will be utilized in the Manufacturing Laboratory at the University of Akron to provide education to interested students on the waterjet cutting process, how it operates, and industrial application of the technology. Waterjet cutting is a subtractive manufacturing process which is recognized for its specialized applications such as cutting …

Sintering Of 3-D Printed Metals, Adam Shuppe, John Griffiths

Williams Honors College, Honors Research Projects

There is a 3-D printer which prints metals such as 17-4 PH. In this project, we will learn how to use the machine to print samples, create a sintering graph for the material, and compare the properties with materials sintered using the machine. We will try to get as close as possible to the properties of the samples sintered using the machine. There will be a lot of samples made and tested, and we will learn how to use a testing machine and all other testing equipment in the department.