Engineering Commons^™

Property Measurements And Evaluation Of Heat Leak, Nathan Race

All Theses

Heat transport in capillary wick structures is an important parameter in loop heat pipe (LHP) design. The purpose of this study was to investigate the conductive heat leak in operating capillary wick structures. The heat leak is the portion of applied heat load conducted through the wick in spite of the convection of working fluid. Four sintered 316 stainless steel wicks were tested for porosity, effective thermal conductivity, pore size, and heat leak. Pore sizes were found to correlate well with the nominal pore size and pores were very narrowly distributed within a size range of approximately 1-10μm. Effective thermal …

Thermal Diffusion Coefficient Modeling For High Pressure Combustion Simulations, Soundararaghavan Vasudevan

All Theses

The effects of Soret and Dufour diffusion on the behavior of high pressure laminar diffusion flames relevant to modern combustion devices are investigated. A novel model for thermal diffusion coefficients is developed based on experimental data found in the literature and the principle of corresponding states. The new model is first compared with existing models and experimental data and is shown to be more accurate and to exhibit correct behavior in the limit of high temperature relevant to combustion. The model furthermore does not exhibit sensitivity to the equation of state, its mixing rules, or unphysical sign changes observed in …

The Role Of Computer Aided Engineering In Developing A Combined Trash And Recycling Truck : A Case Study, Peter Johnston

All Theses

This work will illustrate how Environmental America Inc., EAI, and the Clemson University design team utilized lean manufacturing principles to revolutionize the curbside waste collection process. Through the application of lean manufacturing principles the number of non-value added steps was significantly reduced and the information gathered from the lean process tree acted as a framework to develop initial constraints and criteria for the vehicle's development. The design team was asked to construct the fifth iteration of the prototype collection vehicle in an effort to minimize vehicle cost, size and weight. An extensive case study will be presented which illustrates how …

An Investigation Of Cavity Pressure As A Process And Quality Indicator In The Micro-Injection Molding Process, Soon-Chun Kuek

All Theses

Increased demand for micro-scale parts and devices is being met in many cases by micro-injection molding of polymer parts. However, part inspection is difficult due to the micro-scale dimension in the micro-injection molding process. In addition, process control also becomes challenging since the process is susceptible to slight changes in process parameters such as mold temperature, injection velocity, and packing pressure. To address these issues, a suitable process monitoring method such as cavity pressure monitoring can be employed to detect any process deviation that may cause defects in part quality. Cavity pressure has been found to be a reliable process …

Surface Finish Control Of 3d Printed Metal Tooling, Brady Godbey

All Theses

Solid freeform fabrication (SFF) technology has shown a great deal of promise for the plastic injection molding industry due to its ability to produce complex geometry tooling relatively quickly. However, one shortcoming of metal-based SFF processes is that they have difficulty producing parts with acceptable surface quality. As such, secondary operations, such as machining, are frequently required thereby increasing fabrication time and cost. In addition, there is variation in the surface quality that is dependent upon the surface orientation during the build process. For example, parts produced using the metal-based 3-D printing process have vertical faces with a typical roughness …

Effects Of Support Grid Vane Angles On Single Phase Heat Transfer Within Rod Bundle Subchannels, Michael Cosby

All Theses

The main goal of this project is to investigate how changes in support grid mixing vane angles affect the single phase heat transfer coefficient for rod bundle flows. Since other studies have been done on these types of flows, the present study also serves the purpose of further solidifying conclusions made in those works. A split-pair mixing vane support grid without weld nugget cutouts is thought to have optimum flow characteristics at a vane angle of 29 degrees. Results obtained from this work have shown this to be true. Vane angles were modified to angles of 37 ¡, 33¡ and …

A Case Study Investigating Rule Based Design In An Industrial Setting, Siva Chavali

All Theses

This thesis presents a case study on the implementation of a rule based design (RBD) process for an engineer-to-order (ETO) company. The time taken for programming and challenges associated with this process are documented in order to understand the benefits and limitations of RBD. These times are obtained while developing RBD programs for grid assemblies of bottle packaging machines that are designed and manufactured by Hartness International (HI). In this project, commercially available computer-aided design (CAD) and RBD software are integrated to capture the design and manufacturing knowledge used to automate the grid design process of HI. The stages involved …

A Case Study On The Use Of Design Exemplar As A Search And Retrieval Tool, Narasimha Murty Srirangam

All Theses

This thesis presents a case study examining the suitability of design exemplar technology as a CAD query tool for an industrial scenario. The search and retrieval of geometrically similar mold inserts to save tooling cost for a tire manufacturing company is taken as the case study. During the implementation of the design exemplar as a CAD search and retrieval tool, several limitations of it are identified, such as the difficulty and tediousness in authoring exemplars for real world problems. To overcome these limitations, a new mathematical-based exemplar approach (mathematical model) is developed for tire mold insert retrieval. This approach calculates …

Least Squares Fitting Of Analytic Primitives On A Gpu, Meghashyam Panyam Mohan Ram

All Theses

Metrology systems take coordinate information directly from the surface of a manufactured part and generate millions of (X, Y, Z) data points. The inspection process often involves fitting analytic primitives such as sphere, cone, torus, cylinder and plane to these points which represent an object with the corresponding shape. Typically, a least squares fit of the parameters of the shape to the point set is performed. The least squares fit attempts to minimize the sum of the squares of the distances between the points and the primitive. The objective function however, cannot be solved in the closed form and numerical …

Development Of A Design Enabler Tool For Frame Analysis For A Small Enterprise: A Case Study, Madhusudan Kayyar

All Theses

This case study investigates the design process followed by a small to medium scale enterprise (SME) that primarily depends on special expertise in the form of a few key individuals. These individuals design products mainly based on past experience, augmented by trial and error. This is an inefficient, time consuming, and expensive way of designing products and evaluating their performance. This study critiques the different steps in the current design process, identifying areas of potential improvement and enhancement through application of formal design methods and innovative design enablers. The 'Design Enablers' are design tools that assist the designer at various …

Mixed Convective Heat Transfer And Evaporation At The Air-Water Interface, Prasad Gokhale

All Theses

Functional forms for mixed convective heat transfer and evaporation from an air-water interface were obtained. To obtain these functions, heat transfer and evaporation rates from the air-water interface of an evaporating body of water were quantified in a wind/water tunnel in the presence of an oleyl alcohol monolayer on the water surface. The Nusselt (Nu) and Sherwood (Sh) numbers, parameterizing the dimensionless heat and mass transfer respectively, for transport from the water bulk to air were expressed as functions of the air side Rayleigh (Ra) and Reynolds (Re) numbers. The Nu and Sh were calculated for a range of Ra …

Morphological Charts: A Systematic Exploration Of Qualitative Design Space, Gregory Smith

All Theses

A morphological chart is a tool that represents a large qualitative design space. These charts list the functions identified for the design problem, and the means (solutions) that can perform each function. Combining one means for each function will produce a potential integrated conceptual design solution. Repeating this process with every possible combination contained in the morphological chart will generate a long list of conceptual design solutions. Not all of these solutions will be practical, or even physically possible.
As it is difficult to analyze a long list of design solutions and as at present, there are no systematic design …

A Comparative Fault Diagnosis Methodology Based On Time Series Analysis Of System's Signals, Hany Bassily

All Dissertations

The detection of system anomalies represents an important task in safety critical systems. Over the past two decades, advances in data manipulation techniques and sensor technology have contributed to the widespread application of signal processing concepts for fault diagnosis. However, the majority of these signal processing, or data driven, diagnostics do not possess the redundancy level exhibited in conventional model-based methods. Among signal processing methods, time series analysis is advantageous since it offers insight into the underlying dynamics and forecasts system behavior. Furthermore, the data driven method allows the depiction of system dynamics with an increased level of redundancy. This …

A Study Of Indentation Creep Using The Finite Element Method, Sangjoon Sohn

Doctoral Dissertations

Indentation is a useful technique for studying the mechanical properties of a material. Measurable mechanical properties from indentation include time-dependent as well as time independent properties. Among these mechanical properties, time-dependent permanent deformation (creep) is of interest in this study. The purpose of this study is to explore the behavior of creep deformation of a solid under indentation. The main scientific research tool will be the finite element method.

Existing works by others provide limited solutions that allow us to correlate uniaxial creep to indentation creep. In this study, the task is taken a step further to enhance and modify …

Vascular Hemodynamics Cfd Modeling, Shashank Kiran Karra

Masters Theses

Three dimensional pulsatile blood flow CFD simulations in geometrically genuine normal and non-normal (aneurysm) human neck-head vascular systems nominally spanning the aortic arch to the circle of Willis has been performed and studied. CT scans of the human aortic arch and the carotid arteries were interpreted to obtain geometric data defining the boundary for a vascular CFD simulation. This was accomplished by reconstructing the surface from the anatomical slices and by imposing pertinent boundary conditions at the various artery termini. Following automated formation of a non-conformal CFD mesh, steady and unsteady laminar and low turbulent simulations were performed both for …

Cyclic Creep And Recovery Behavior Of Nextel™ 720/Alumina Ceramic Matrix Composite At 1200° C In Air And Steam Environments, Bridgett A. Whiting

Theses and Dissertations

The cyclic creep and recovery behaviors of the N720/Al₂O₃ composite were investigated in this research. The ceramic matrix composite (CMC) contains a porous alumina matrix with laminated, woven mullite/alumina (Nextel^TM 720) fibers. The composite does not have an interface between the fiber and matrix. The CMC relies on the porous nature for flaw tolerance. The objective of this study the influences of monotonic creep and cyclic creep loading histories on the creep lifetime, creep strain rate, accumulated creep strain as well as on the recovery of creep strain at near zero stress. The cyclic creep and …

A Hydraulic Actuated Thermal Management System For Large Displacement Engine Cooling Systems, Peyton Frick

All Theses

The performance of automotive cooling systems can be improved by replacing the traditional mechanically driven radiator fan and water pump assemblies with computer controlled components. The introduction of electric servo-motors to drive the cooling components can improve temperature tracking, which should increase fuel efficiency and decrease tailpipe emissions. However, the power requirement for these electric motors increases with greater cooling demands if the radiator surface area remains constrained. For heavy-duty applications, where engines are subjected to significant cooling loads, electric motors may become impractical due to their increased size and power requirements; in these situations, hydraulic-based components are advantageous due …

Simulation Of A Backrest Moment Test For An Automotive Front Seat Using Nonlinear Contact Finite Element Analysis , Abhinand Chelikani

All Theses

Computer aided engineering and finite element simulation are essential in order to predict accurately the safety performance of automotive structures in an event of crash. In this work, finite element simulation is used to evaluate the strength and deflection characteristics of a reference automotive front seat in an event of vehicle rear impact. Understanding the strength-deflection characteristics of front automotive seats during vehicle rear impact is important to ensure the safety function of the seat. The safety function is measured based on a moment test in accordance with government (ECE R17) regulations. Accurate finite element modeling of a reference seat …

Exact Solution Of Time History Response For Dynamic Systems With Coupled Damping Using Complex Mode Superposition, Manoj Kumar Chinnakonda

All Theses

An exact solution method for general, non-proportional damping time history response for piece-wise linear loading proposed by Dickens is generalized to piece-wise quadratic loading. Comparisons are made to Trapezoidal and Simpson's quadrature rules for approximating the time integral of the weighted generalized forcing function in the exact solution to the decoupled modal equations arising from state-space modal analysis of linear dynamic systems. The time integral of the forcing function is recognized as a weighted integral with complex exponential and the general update formulas are derived using polynomial interpolation to the forcing function. Closed-form expressions for the weighting parameters in the …

Registration Using Graphics Processor Unit, Koushik Aravalli

All Theses

Data point set registration is an important operation in coordinate metrology. Registration is the operation by which sampled point clouds are aligned with a CAD model by a 4X4 homogeneous transformation (e.g., rotation and translation). This alignment permits validation of the produced artifact's geometry. State-of-the-art metrology systems are now capable of generating thousands, if not millions, of data points during an inspection operation, resulting in increased computational power to fully utilize these larger data sets. The registration process is an iterative nonlinear optimization operation having an execution time directly related to the number of points processed and CAD model complexity. …

Nonlinear Modeling Of The Adsorption-Induced Surface Stress In Piezoelectrically-Driven Microcantilever Biosensors, Mana Afshari

All Theses

Microcantilever-based biosensors are rapidly becoming an enabling sensing technology for a variety of label-free biological applications due to their extreme applicability, versatility and low cost. These sensors operate through the adsorption of species on the functionalized surface of microcantilevers. The adsorption of biological species induces surface stress which originates from the molecular interactions such as adhesion forces of attraction/repulsion, electrostatic forces or the surface charge redistribution of the underlying substrate. This surface stress, consequently, alters the resonance frequency of the microcantilever beam.
This study presents a general framework towards modeling resonance frequency changes induced due to the surface stress arising …

Development Of A Microscopic Moirž Interferometry System, Jeremy Brougher

All Theses

The human tooth is an amazing structure that is worthy of detailed research and analysis. For over half a century, various tests have been conducted to acquire more information about the structural and material properties of dentin, enamel, and the dentin-enamel junction. Unfortunately, variations still exist in the experimental results, even in the most recently collected data. The primary focus of the majority of material property testing on human teeth has been hardness testing utilizing indentation and nanoindentation analysis. However, several limitations still exist with the indentation technique. Thus, the moirŽ fringe analysis method, specifically microscopic moirŽ interferometry, has been …

Analyzing Relationships Between Lightning And Rain In Order To Improve Estimation Accuracy Of Rain , Justin Lapp

All Theses

The remote estimation of rainfall rate R is essential for the aviation industry, agriculture, and food warning. Radar, the current means of R estimation, is not available in much of the world. In addition, this measurement involves a level of inaccuracy. Using lightning to detect rain is a relatively inexpensive alternative to radar systems and can be done from existing satellites. Previous research has revealed correlations between lightning and rain, suggesting either that it is possible to estimate R using lightning, or that it is possible to use it to correct for a portion of the radar inaccuracies. These correlations …

Advanced Thermal Management For Internal Combustion Engines, Thomas Mitchell

All Theses

The automotive cooling system has unrealized potential to improve internal combustion engine performance through enhanced coolant temperature control and reduced parasitic losses. Advanced automotive thermal management systems use controllable actuators (e.g., smart thermostat valve, variable speed water pump, and electric radiator fan) in place of conventional mechanical cooling system components to improve engine temperature tracking over most operating ranges. To optimize advanced cooling system performance, the electro-mechanical actuators must work in harmony to control engine temperature. The design and placement of cooling components should also be considered when attempting to maximize the performance.
In this research project, two distinct vehicle …

Measurement And Analysis Of Hydromechanical Effects In Fractured Rock, Todd Schweisinger

All Dissertations

Fractures in rock hold important stores of water and petroleum, and slight changes in fracture aperture accompanying drawdown from pumping wells play a key role in recovering these resources. Four accomplishments are described that advance insight into the behavior and characterization of fractured crystalline rock.
First was the development of two removable borehole extensometers that enable small axial displacements to be measured during hydraulic well tests. The extensometers consist of four major components: 1.) a pair of anchors; 2.) a displacement transducer 3.) a registration system, and; 4.) a temperature-compensated reference rod. One extensometer uses an axial reference rod with …

Nonlinear Vibration And Frequency Response Analysis Of Nanomechanical Cantilever Beams, Seyed Nima Mahmoodi

All Dissertations

Microcantilevers are one the most commonly utilized microelectromechanical systems in a variant of the ultra-precise scanning and characterization application. Of particular interest, the problem of vibrations of microcantilevers has recently received considerable attention due to its application in several nanotechnological instruments such as atomic force microscopy, nanomechanical cantilever sensors and friction force microscopy. For applications such as these, the problem of coupled flexural-torsional nonlinear vibrations of a piezoelectrically-actuated microcantilever beam is considered in this dissertation. The actuation and sensing are both facilitated through bonding a piezoelectric layer (here, ZnO) on the microcantilever surface. The beam is considered to have simultaneous …

Compressive Creep Behavior Of Nextel™ 720/Alumina Ceramic Matrix Composite At 1200°C In Air And In Steam Environment, Neil R. Szymczak

Theses and Dissertations

The aerospace community continues to push the envelope in engineering aircraft that fly higher, faster, and safer while operating with a greater degree of efficiency. To meet these operational requirements innovative aerospace components must be designed to operate in aggressive environments. This research will investigate the ultimate compressive strength and the compressive creep behavior of Nextel^TM 720/Alumina ceramic matrix composite at 1200 °C in air and 100% steam environments. The effects of creep loading history on the tensile and compressive material behavior will also be examined. The primary strengths of the N720/A composite are its oxide/oxide composition which inherently …

Effects Of Prior Aging On The Creep Response Of Carbon Fiber Reinforced Pmr-15 Neat Resin At 288°C In An Air Environment, Christopher A. Back

Theses and Dissertations

The mechanical response of carbon fiber reinforced PMR-15 neat resin with a ± 45 fiber orientation was investigated at 288 °C. Mechanical testing was performed on unaged specimens and specimens that were aged up to 1000 hours in an air environment. Tensile tests were performed to determine Young's modulus of elasticity and Ultimate Tensile Strength. Creep tests were performed at creep stress levels of 30 and 60 MPa. Creep periods of at least 25 h in duration were followed by recovery at zero stress. Duration of the recovery period was at least twice the time of the creep period. Oxidation …

The Effects Of Environment On The Interlaminar Shear Performance Of An Oxide/Oxide Ceramic Matrix Composite At Elevated Temperature, Patrick D. Laffey

Theses and Dissertations

This research investigated the interlaminar shear performance of an oxide/oxide ceramic matrix composite consisting of Nextel™ 720 fibers in a high purity, porous alumina (Al₂O₃) matrix. The interlaminar shear performance was observed in both tension and compression of double notched specimens (DNS) at 1200 °C. Interlaminar shear creep behavior was examined in both laboratory air and in steam environment at 1200 °C. In air, the creep stress was -6.5 MPa. In steam creep stresses included -4.0, -5.0, and -6.5 MPa. Primary and secondary creep regimes were observed in all air creep tests and the creep test …

Effects Of Prior Aging At 191°C On Creep Response Of Im7/Bmi 5250-4, Robert A. Salvia

Theses and Dissertations

The creep behavior of IM7/BMI 5250-4 with fiber orientations of [± 45] and [0/90] that were aged in air at 191 °C for up to 1000 hours was evaluated. The total weight loss during the aging process was also evaluated. Weight loss due to aging was 0.64% for the [0/90] fiber orientation and 0.72% for the [± 45] fiber orientation. Tensile tests to failure were conducted to establish tensile properties. The [0/90] specimens have a much higher stiffness and Ultimate Tensile Strength (UTS) values than the [± 45] specimens. The tensile tests of the aged specimens revealed that the Ultimate …