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Full-Text Articles in Engineering

Evaluation Of Inconel 718 Laser Powder Bed Fusion Angled Wall Artifact, Laura Itzel Marquez Dec 2023

Evaluation Of Inconel 718 Laser Powder Bed Fusion Angled Wall Artifact, Laura Itzel Marquez

Open Access Theses & Dissertations

This research investigates the mechanical properties and microstructural characteristics of Inconel 718 specimens fabricated using different additive manufacturing (AM) systems, focusing on the influence of build orientation. A total of 16 samples were constructed at 45, 60, and 90 degrees to the build platform and analyzed to ascertain variations in mechanical strength, encompassing elongation at break, ultimate tensile strength (UTS), yield stress, and hardness. The comprehensive statistical analysis employs robust methods to quantify the effects of printing parameters on the performance of the builds, thereby identifying the most influential factors in AM processes. Additionally, microstructural analysis through advanced imaging techniques, …


Inkjet-Printed Electrochemical Sensors For Lead Detection, Annatoma Arif Aug 2023

Inkjet-Printed Electrochemical Sensors For Lead Detection, Annatoma Arif

Open Access Theses & Dissertations

This PhD dissertation research has developed a simple, miniaturized, sensitive, selective, reproducible, and disposable 3D (inkjet printed – additive manufacturing technology) gold (Au) plated electrochemical sensor (ECS) on shape memory polymer (SMP) for aqueous lead detection. This technology has shown promising performance in the application of electrochemical sensing (lead (II) detection) due to increased effective electrode surface area (7.25 mm^2 ± 0.15 mm^2) despite miniaturizing lateral surface area (4.19 mm^2). The design, fabrication processes, optimization including bismuth functionalization, evaluation, uncertainty analysis, and cost analysis of the novel SMP based inkjet printed Au plated sensor have been delineated in this manuscript …


Metal Additive Microfabrication Of Semiconductor Packages With Inbuilt Thermal Management System, Bhushan Lohani Aug 2023

Metal Additive Microfabrication Of Semiconductor Packages With Inbuilt Thermal Management System, Bhushan Lohani

Open Access Theses & Dissertations

Moore’s law describes the development capabilities in electronics manufacturing. Although his estimation held for decades, at present, the doubling of components every two years seems to be approaching a halt. The assessment was based on the miniaturization of transistors to create space for more. Miniaturization led to higher component density, decreased cost, lowered power consumption, and compactness. However, it also came with high current density, increased Joule heating, and reduced critical charge. One of the limiting factors is the heat generated from such devices, which is heavily discussed in International Roadmap for Devices and Systems (IRDS) and International Technology Roadmap …


Additive Manufacturing Of Binary And Ternary Shape Memory Polyester Blends As A Pathway Towards High Entropy Polymer Systems., Luis Eduardo Lares Carrillo May 2023

Additive Manufacturing Of Binary And Ternary Shape Memory Polyester Blends As A Pathway Towards High Entropy Polymer Systems., Luis Eduardo Lares Carrillo

Open Access Theses & Dissertations

The purpose of this work is to incorporate additive manufacturing technology (AM) in the development of shape memory polymer blends. Two polyester blend systems were developed, one binary and the other ternary. The binary blend consisted of polycaprolactone (PCL) and thermoplastic polyurethane (TPU) and the ternary blend was composed of PCL, TPU and polylactic acid (PLA). Test specimens were fabricated with the AM technology of fused filament fabrication (FFF). Several tests were performed to characterize the mechanical and shape memory properties. A dynamic mechanical analyzer (DMA) was first used to establish the shape recovery temperature. Tensile testing was carried out …


A Method For Measuring The Spectral Emissivity Of Metal Powders At Different Temperatures And Applications In Laser Powder Bed Fusion, Emmanuel Levario May 2023

A Method For Measuring The Spectral Emissivity Of Metal Powders At Different Temperatures And Applications In Laser Powder Bed Fusion, Emmanuel Levario

Open Access Theses & Dissertations

Radiation thermometry monitoring methods used in powder bed fusion additive manufacturing (PBF-AM) are becoming increasingly more popular for quality assurance and repeatability. The dynamic nature of the PBF process and a lack of accuracy of metrics being captured for temperature monitoring lend great difficulty in the successful implementation of in-situ monitoring. There is currently no data on the emissivity, a metric used in non-contact temperature measurements, for metal powders used in AM. This work describes a method for measuring the spectral emissivity for metal powder sizes commonly used in AM using a multi-wavelength (MW), FMPI SpectroPyrometer, calibrated within the spectral …