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Full-Text Articles in Engineering

Optimizing A Hammer Forging Progression For A Large Hand Tool, Edgar Espinoza Oct 2015

Optimizing A Hammer Forging Progression For A Large Hand Tool, Edgar Espinoza

Master's Theses (2009 -)

In the forging industry of today the need for United States based companies to reduce cost and maintain or improve the quality of a product has become essential in order to remain competitive. A company such as Green Bay Drop Forge (GBDF), a manufacturer of standard and custom steel forgings, was tasked with improving the forging process of one of their large hand tool products. A large wrench, forged at GBDF was noticed to contain a large amount of flash and excessive amount of hammer blows required to forge the part. The large amounts of flash and excessive hammer blows …


Investigation Of Surface Topography Effects On Metal Flow Under Lubricated Hot Compression Of Aluminum, Justin Irvin Kurk Oct 2015

Investigation Of Surface Topography Effects On Metal Flow Under Lubricated Hot Compression Of Aluminum, Justin Irvin Kurk

Master's Theses (2009 -)

An investigation was conducted to study the effects of die surface topography, specifically surface roughness and lay, on metal flow and the friction factor under lubricated hot compression. 6061-T6 aluminum rings and square bar stock specimens were compressed on H-13 tool steel platens machined with a unidirectional lay pattern to six different roughnesses between a R 10 and 240 μin. A lab based hydraulic press mounted with an experimental die set was used for all testing. Repeated trials were conducted using high temperature vegetable oil and boron nitride lubricants. Metal flow was quantified as a function of surface roughness, lay …


Evaluation Of Heat Recovery Options For Improved Energy Efficiency Of A Manufacturing Facility, Allison Chouinard Oct 2014

Evaluation Of Heat Recovery Options For Improved Energy Efficiency Of A Manufacturing Facility, Allison Chouinard

Master's Theses (2009 -)

Nationwide process heating in the manufacturing sector accounts for 7,815 trillion BTU of energy use annually; this is roughly one-third of the sector's total energy consumption [Energetics Incorporated, 2014]. The U.S. Department of Energy estimates that seventy percent of process heating is fueled by the onsite burning of fossil fuels [Energetics Incorporated, 2014]. These fuel-fired process heating applications are prime opportunities for heat recovery projects capable of saving energy and, consequently, reducing operating costs. This thesis evaluates different methods for heat recovery in the Milwaukee manufacturing facility of STRATTEC Security Corporation. As a basis for this work, the overall energy …


Effects Of Bit Type On Maximum Torque And Axial Force Using Manual Screwdrivers, Mark Hickok Oct 2013

Effects Of Bit Type On Maximum Torque And Axial Force Using Manual Screwdrivers, Mark Hickok

Master's Theses (2009 -)

The screwdriver is a tool that has been among the most widely used hand tools for decades and continues to be used in the workplace to perform a variety of fastening tasks. Advancements in fastener technology have been complemented by the development of new types of screwdriver bits. While designs may vary, so do the force application requirements placed on the tool user. The primary objective of this experiment is to analyze the relationship between user torque and screwdriver bit design. A further objective is to utilize the results to develop an effort metric by which bits of different designs …