Engineering Commons^™

Crafting Comfort: The Design And Production Of A High-End Poolside Lounge Chair, John Hollis Tackett, Robert Griffis

Honors Theses

This report focuses on the development, design, and manufacturing of the Adjustable Lounge Chair, a high-end poolside lounge chair created to address un-met customer demand in the market. The investigation began with a market analysis to identify sought-after features not currently offered by competitors' products. This analysis drove the design of the chair, which was developed using CAD software, followed by the construction of a physical prototype to validate the concept.

The chair's innovative features include adjustable lumbar support and chair height, as well as a removable face-piece that enables users to comfortably lie prone without straining their necks. These …

The Engineering Challenges Of Designing And Manufacturing A Tensegrity Cup Stand, Yaniv Goulet, Daniel Ferro

Honors Theses

Progressing from a simple idea into a fully developed product is one of the main goals of any engineer. Through Haley Barbour Center for Manufacturing Excellence’s capstone program, the team was tasked with realizing a tensegrity cup stand. The tensegrity structure consists of a top and a bottom of some form only supporting itself by tension. The team had to research the concept, create an initial design, create a prototype of the product, improve the design after the prototype’s mistakes, apply lean principles to improve the manufacturing efficiency, and analyze all the economic impacts of the engineering decisions. In the …

Design And Implementation Of Test Stand Upgrades For Investigating Gearset Churning Losses With Baffles, Matthew Martin

Honors Theses

The automotive industry is continually researching ways to decrease energy losses in drivetrain applications. Rotating gear sets in an oil bath suffer frictional losses due to oil churning. The Center for Advanced Vehicle Design and Simulation (CAViDS) consortium has proposed studies to understand and reduce these churning losses. The primary means to reduce these churning losses are to redirect the oil flow using baffles and/or alter the oil viscosity. To perform churning loss optimization under controlled conditions, an existing test stand was upgraded to improve safety, introduce oil temperature control, and allow for the interchange of baffle designs. For safety, …

The Musical Water Fountain, Amy Nielsen

Honors Theses

An affordable musical water fountain was designed over the course of one year. The target consumers for this fountain are middle to upper class homeowners. Based on the design parameters and research found on the topic, the fountain presents an aesthetically pleasing light and water show for residential neighborhoods. The design was sought to be competitive on the market with preexisting fountains. Since it must play music and perform a water and light show all in synchronous, there was confidence in the unique features to sell with today’s consumers. SolidWorks was used extensively to design and model the fountain and …

Enhancing Bifacial Pv Efficiency With The Addition Of A Rear Side Reflector, Neila Watson

Honors Theses

Bifacial photovoltaics are an expanding sector of solar electricity production, collecting solar energy on the front, back, and sides of the module. This increases the efficiency by around 10% to 30% over a typical mono facial cell, which only collects sunlight on the front. However, the performance of bifacial PV arrays depends on a variety of factors, including temperature, shadows, solar insolation, and set-up geometry. The geometry is affected by the tilt angle, the azimuth angle, the height from the ground to the panel, and the reflectance from the ground surface. The addition of a reflector, usually white in color …

Developing New Crutch Tip Design For Overall Increased Stability And Improved Movement On Different Terrains, Lauren Skinner

Honors Theses

Crutches are a mobility assistive device that are often used in various situations, such as post- surgical rehabilitation and recovery after injury. The current crutch tip design that is used on today’s crutches are often unstable and do not provide quality movement on different terrains, such as snow, ice, mud, and wet surfaces. These problems would be solved with a new tip design that could be attached to existing crutches or manufactured with the crutch itself. The team’s solution to this problem is a crutch tip with modular parts. The tip would attach to the shaft of the crutch like …

Interaction Beyond Nearest Neighbor In Periodic Structures, Sudesh Pathak

Honors Theses

Periodic structures have been of particular interest to researchers and engineers due to their interesting vibrational characteristics leading to applications, namely acoustic filters, and waveguides. Many studies on the interaction of nearest neighbors have been performed. However, such studies are insufficient to understand the variation of band gaps and the maximum number of wave vectors for each frequency. The complex band structure obtained from the interaction beyond nearest neighbors can assist in the development of sophisticated acoustic technologies. This paper primarily emphasizes the study of such interactions with the development of mathematical models based on electrostatic forces, supported by the …

Customized Sidearm Case: Leading A Cme Capstone Team From Concept To Production, Robert B. Sharp

Honors Theses

The goal behind this thesis is to document and analyze my performance as the project manager for the Customized Sidearm Case capstone team during the Center for Manufacturing Excellence’s senior capstone experience. The capstone experience begins the fall of students senior year where a select number of product ideas submitted by the students are chosen, and teams are built around these projects. The objective of the project is to walk a product from the concept phase through the entire design process resulting in a full-scale production run during the spring semester. My product pitch of a wooden sidearm case, customized …

Nuclear Energy As A Reliable And Safe Source Of Power Generation, Sarup Dhungana

Honors Theses

There is a high demand of energy for generating civil applicable power in the world and in the USA, correspondingly. The world has been consuming various sources to extract the power to meet its demands. Most of the power sources include renewable and non-renewable sources like fossil fuels, natural gas, coal, water, solar, wind, and nuclear power. Although most of these sources have many advantages in terms of their capacity and cost of production, nuclear power can be categorized as the emerging driving force in the United States and in the world for power generation, because of its reliability and …

Center For Manufacturing Excellence Capstone Project: Sec Rivals Checkers, Ward Winstead

Honors Theses

Each year, the seniors in the Haley Barbour Center for Manufacturing Excellence complete a capstone project. A team comprised of seniors in varying disciplines work to develop a business model focused on producing a specific product. This team, SEC Rivals Checkers, chose to produce wooden checker boards where each half of a board is custom to a specific SEC school. These halves were designed to be interchangeable, so a variety of different combination could be created when utilizing the product. Through initial marketing analysis, cost estimation, prototyping, and process development, the original SEC Rivals Checkers idea was developed into a …

Comparative Analysis And Dynamic Response Of Abs Under Uv Light Degradation Using Shock Tube, Greer Lauber

Honors Theses

The purpose of this study was to examine the dynamic response of acrylonitrile-butadlene-styrene (ABS) when exposed to UV light. Impact-Resistant Easy-to-Form ABS sheets were tested using a Shock Tube. Three samples were tested at no UV light exposure and three were tested after 15 days of being exposed to rapid UV degradation rays. All samples were tested at a shock wave equivalent to 400 psi. The results showed that the UV damaged samples experienced a decrease in strength and energy absorption in comparison to the non-UV damaged samples. The average peak load for the non-UV degraded was 1261.89 Newtons and …

Corrosion Assessment Of Biodegradable Metal Implants For Orthopedic Applications, Wendy B. Reynoso-Diaz

Honors Theses

Magnesium alloys are the most promising materials to be used as biodegradable implants mainly due to their superior biocompatibility and lower specific density compared to other biodegradable metals (i.e., zinc and iron-based alloys). This study is investigating the effect of two different manufacturing methods and purity levels on the corrosion rates of a novel Mg-Zn-Ca-Mn-based alloy. Experimental in vitro corrosion tests were conducted on the biocompatible Mg-Zn-Ca-Mn-based alloy fabricated using conventional casting and hot rolling with low and high purity levels. The experimental research conducted, assessed the corrosion rates of the following Mg-1.2Zn-0.5Ca-0.5Mn-based alloys: Hot Rolled High Purity, As-Cast High …

Multistage Modeling Of Fatigue Of Ti-6al-4v Fabricated By Different Additive Manufacturing Techniques, Lionardo Lado, Saeed Ataollahi, Mohammad J. Mahtabi

Honors Theses

Thanks to its high strength-to-weight ratio and corrosion resistance, Ti-6Al-4V has gained a lot of attention in additive manufacturing (AM) of complex parts with aerospace and medical applications. The realistic loading condition in these applications is mostly cyclic. However, the main challenge with AM of this alloy - and in general AM of metallic parts - is fatigue resistance and durability of the part, which has been reported to be much lower than the conventional materials. In this study, fatigue life performance of three additive manufacturing methods was compared using the Multistage Fatigue model (MSF). MSF model predicts the fatigue …

The Grate Solution: Simplifying Viking Oven Packaging Processes, Megan Jansen

Honors Theses

The following report details work completed to improve the Viking Oven Corporation’s gas oven assembly line. The current state of the line hosts an unreliable system for packaging oven grates. Viking manufactures two types of gas ovens on the same line: open burner and closed burner. These different types require different prepackaged grates to be included in the final assembly area. Viking estimates that the wrong grates are sent to the customer ten percent of the time. The following report presents research, brainstorming, problem-solving techniques, and proposed solutions to the problem. The proposed solution would solve the problem at little …

A Molecular Dynamics Study Of The Laser Sintering Process And Subsequent Mechanical Properties Of Γ-Tial Nanoparticles, Eleanor Dickens

Honors Theses

Using molecular dynamics (MD) simulations, the laser sintering additive manufacturing process is investigated through the observation of γ-TiAl nanoparticles. This process is conducted using both uni-directional chain and stacking configurations. By mimicking the heating process and varying laser sintering parameters such as heating rater, sintering temperature, and particle orientation, the fusion behavior and resulting products are analyzed for both chain and stacking NP patterns. In of single chain cases, it is noticed that slower heating rates and higher melting temperatures yield larger neck growth between each individual particle and thus produce a more stable product. This leads to stronger mechanical …

Thermal & Efficiency Analysis For A High-Speed Gearbox, Austin Owen

Honors Theses

The aim of this project was to design and build a test stand to validate a thermal model of a high-speed gearbox developed by Western Michigan University’s (WMU) Center for Advanced Vehicle Design and Simulation (CAViDS) consortium. At the completion of this project, the experimental results measured from tests will be compared to those from a Siemens Amesim model of the same gearbox. For these tests, an electric inverter/motor/gearbox package was connected to an intermediate transmission for the purpose of output speed matching to an electric dynamometer. This dynamometer applied a load to the motor/gearbox to replicate its designed running …

Fsae Vehicle Instrumentation And Validation, Alexander Anthony

Honors Theses

Formula SAE is a student chapter of the Society of Automotive Engineers (SAE). Each year SAE hosts a collegiate competition for teams of university students to design, build, and compete with a formula-style vehicle. Students from all around the world collaborate to engineer and manufacture a competition worthy racecar. Each component of the vehicle is designed from scratch, using calculated load cases to optimize weight and strength. Once the car is built, students will test and validate their vehicle. Not every team has the opportunity to validate the critical load cases the vehicle is designed around. This senior design project …

Electromagnetically Propelled Garage Door, Connor Seifert

Honors Theses

Garage door systems are loud and energy inefficient given their many contact points and need for continual maintenance. Most garage door systems use a loud, bulky electric motor to pull the garage door up and down using a chain. To reduce noise and energy loss due to friction from the electric motor and chain, electromagnetic forces used in Electromagnetic Suspension (EMS) trains were researched and adapted to a garage door system. The electromagnetically propelled garage door (EPGD) system was designed and validated using SOLIDWORKS and ANSYS simulation with significantly less contact points due to non-contact electromagnetic propulsion (EMP). The design …

A Computer Vision-Based Method For Bolt Loosening Detection, Savannah Burdette

Honors Theses

Routine bolt-loosening inspection plays an essential role in managing and preventing the degradation of our nation’s highway bridges over time. Neglecting to perform these inspections could result in public safety concerns. The study of this thesis develops a cost-effective method of bolt-loosening detection based on computer vision. To this end, two input images of the bolted connections are collected at two different inspection times. The feature points are then identified from the input images, based on which a geometric transformation matrix is applied to correct any perspective differences between the two images. Next, we select the image patches of the …

Thermal Simulation Of Additive Manufacturing From G-Code, Noah Foster

Honors Theses

No abstract provided.

Dynamic Design And Simulation Of Mechanical Baseball Launcher, Camille Wetekamm

Honors Theses

No abstract provided.

Analytical, Numerical, And Computational Simulation Of The Free Convection Cooling Of An Electronics Enclosure For Assistive Painting Device, Jack Clement

Honors Theses

No abstract provided.

Gasification Based Waste Tire Integrated Energy Conversion Systems, Karah Powell

Honors Theses

The objective of this study was to evaluate the operating parameters impacts on the performance of a gasification-based waste tire integrated energy conversion system. In this system, the waste tires are put into a downdraft gasifier that is providing fuel for a solid oxide fuel cell (SOFC). The system is evaluated by the syngas production, power generation, and overall efficiency under various operating conditions. A hybrid 1-D model was adopted to perform a parametric study of the tire gasification and calculations were done to estimate the integrated system power generation and overall efficiency using MATLAB. Three parameters were studied: the …

Economic Feasibility Of A Methanol To Dimethyl Ether Production Process To Avoid Contract Failure Shortfalls From The Covid-19 Pandemic, Jacob Noll, Robert Wasson, Harrison Mckinnis

Honors Theses

Our team entered the 2021 AVEVA Academic Competition, where teams of undergraduate senior chemical engineering students competed across the country. The competition was composed of two parts: the base case design and the optimization of a chemical process. As part of the competition, our team is acting as the Engineering team for a fictional company that has given us this project. Due to COVID-19, our methanol producing company has lost a contract with a customer, leaving 23,000 tonnes/yr of unclaimed methanol. We have two choices with this methanol: either sell the methanol on the market at the spot price for …

Feasibility Study Of Portable Solar Powered Blood Storing Refrigerator, Saroj Subedi

Honors Theses

This report is focused on the preliminary feasibility of portable solar-powered blood-storing refrigerators primarily based on calculations of energy required to maintain the temperature of the refrigerator, the electricity required throughout the day, calculating sufficiency of power supplied by the solar panel, and selection of battery for power storage. The method and the trend of a feasibility study involve the study of blood properties, separation of blood components after donation, and their storage conditions. Then, the portable size of the refrigeration has been proposed with three different compartments for storage of each blood component. The further methods involve the selection …

Evaluation And Sizing Of Solar Powered Reverse Osmosis Water Desalination System, Sandip Subedi

Honors Theses

About 71 % of the surface of Earth is water, out of which around 2.5 % is freshwater. The majority of the surface of Earth is occupied by seawater which also contains dissolved salt. The salt concentration in seawater makes it toxic to humans because the human body is unable to get rid of the salt that comes from seawater. The demand for fresh water is increasing due to the rise in global population. In this context, desalinated seawater is considered as a viable resource to meet the growing demand for fresh water. Desalination process is highly energy intensive due …

Creation Of A Wooden Model Toy Car As A Learning Module For Students Enrolled In Manufacturing 152, Patrick Brown

Honors Theses

This project involved the design and manufacture of a children’s wooden model toy car constructed on the CME factory floor. Apart from building a children’s toy, the purpose of this project was to introduce younger CME students to a high-quality product made efficiently in regards to manufacture time and total cost. The design for the car required the inclusion of principles from different manufacturing philosophies taught in the CME such as LEAN Manufacturing, which works to eliminate waste from a process, and Design for Manufacture and Assembly, which seeks to reduce cost and cycle time for a product. Through the …

Analysis On Fuel Options For Scramjet Engines With The Study To Lower The Starting Mach Number, Sumantra Luitel, Gagan Dangi

Honors Theses

The main objectives of this report were to perform analysis of an ideal scramjet engine, to assess the influence of fuel on endurance factor, and the possibility of lowering the starting Mach Number of the scramjet. In the first part, an ideal cycle parametric analysis was conducted on three different fuels i.e. Liquid Hydrogen (LH2), Jet Propellant 7 (JP-7), and Rocket Propellant (RP-1), taking into account their availability, physical properties, current uses, and potential uses. The detailed analysis is done largely relying on a 9 step Parametric Cycle Analysis technique to study how fuel properties influence the variation of seven …

Apiary Wagon Frame, Katelyn Franklin, Ryoma Thomas

Honors Theses

The objective of this thesis to demonstrate how our senior capstone project team took a product from a concept to a mass production manufacturing operation, using the knowledge and experience gained through our four years in the Haley Barbour Center for Manufacturing Excellence (CME). Our product, the Apiary Wagon Frame, is an opportunity to reduce the barrier to entry into the hobbyist beekeeping community. In the design process for the Apiary Wagon Frame, we tested several prototypes and different fabrication methods, ending with a product capable of holding twenty hive frames. After building our final prototype, the group created a …

Design And Production Of A Bathtub Caddy, John Marquez

Honors Theses

The purpose of this thesis is to document and discuss the design and manufacturing process used to produce a bathtub caddy on a large-scale production process for the Center for Manufacturing Excellence Senior Capstone Project. This project was carried out over the Fall of 2020 and Spring 2021 semesters by a team consisting of an Undergraduate Chemical Engineering Undergraduate, two Mechanical Engineering Undergraduate, a Finance Undergraduate, and an Accounting Undergraduate. The objective of this project was to design the product and then a manufacturing process that could be used to at first produce a prototype before planning a ramp up …