Engineering Commons^™

A Multi-Objective Stochastic Programming Model For Resilient And Sustainable Supply Chains Under Uncertainty, Mohammad H. Majdfaghihi

Dissertations

Supply chain resilience (SCRES) and sustainable supply chain management (SSCM) have garnered significant attention in the field of Supply Chain Management (SCM) science. This heightened interest is largely attributable to the increasing frequency and severity of uncertainty and disruptions in global supply chains. Resilience is a beneficial approach to managing uncertainties and preparing for and mitigating the adverse consequences of Supply Chain (SC) disruptions. Sustainability is a key concept in SCM, driven by governmental regulations and heightened stakeholder and customer concerns for environmental and societal well-being. Studies on SCRES have traditionally focused on preparing for and reacting to disruptions and …

Understanding Cnc Capacity Through Production Time Estimation, Kaitlin Bluhm

Honors Theses

Landscape Forms is a high-end outdoor furniture company. This thesis was completed at the Landscape Forms woodshop located in Kalamazoo, MI. Landscape Forms initially reached out regarding their CNC machines being the bottleneck and it was determined that the current product standards and capacity of the CNC machines at Landscape Forms were not accurate. This causes issues when planning and scheduling their incoming orders. During this thesis, two tools were developed over the course of two semesters. The first tool helped to create accurate product standards for their CNC machines depending on the different product types and second, a CNC …

Implementation Of The Plan For Every Part (Pfep) Tool And Additional Methodologies For Operational Improvement., Bernardo Luis Borges Pedroso

Masters Theses

The work focused on the inventory management of Dimplex Thermal Solutions, which had a profoundly overstocked warehouse and was suffering from significant operating expenses, due to the absence of a grounded ordering policy and the need to rent external storage space, respectively.

The main objective of the thesis was to solve the primarily mentioned problems, by constructing a Plan For Every Part (PFEP) tool, followed by the application of an inventory policy and the proposal of a redesigned warehouse layout, to compute ideal stock values and calculate the footprint requirements for Dimplex’s updated inventory levels, respectively. The execution step concerned …

A Framework For Using Fused Image Data In Statistical Process Control, Shengfeng Chen

Dissertations

The use of image data in manufacturing quality control systems has grown rapidly over the years. Technological advancements in imaging devices (e.g., digital cameras, x-ray scanners, infrared cameras) have provided convenient and cost-effective ways to obtain images. These images contain important quality features (e.g., textures and product dimensions) that can be used to monitor, diagnose, predict, and control manufacturing processes. A key tool for monitoring images is statistical process control charts. Integrating images of parts to detect process shifts can significantly improve a quality systems efficiency. Unfortunately, appropriate techniques that take full advantage of data-rich images for control charting are …

Applications Of Image Processing Techniques And Spatial Data Analytics For Pressure Mapping Analysis, Joan Yamil Martinez

Dissertations

The technological advancements in sensors, monitoring systems, and tracking devices are changing how we study our environment; big data sets are becoming more and more prevalent due to the increase of information gathered with ease. One system benefiting from these technological improvements is pressure mapping technology, an easy-to-use and cost-effective solution for assessing contact pressure distributions.

Pressure mapping systems generally produce data sets of very large volume, especially when used for continuous tracking and monitoring, and are widely used for research in fields of ergonomics, sports, industries, and health disciplines. Pressure mapping systems are particularly important in the study of …

Evaluation Of Data Collection Operations For Real-Time Influenza Surveillance During An Emergency, Yuwen Gu

Dissertations

It is unclear how data collection operations for surveillance alter the disease portrayal that influenza reported trends attempt to provide during an emergency. This study developed a model that simulates the collection and testing of influenza specimens after an outbreak is declared in Michigan. It performed simulation based optimization to understand which operational factors affect the biases between the growth rates of original and observed influenza incidence trends, and to quantify the predictive power of the influenza incidence trends at different points of data collection. The results show that emergency driven high risk perception increases the reporting, which leads to …

Methodology To Qualify And Monitor A Chemically Bonded Sand System Used In Foundries, Prayag Pravinbhai Patel

Dissertations

The goal of this dissertation is to establish a new quality control framework that combines a statistical process control (SPC) approach to casting quality for chemically bonded sand systems used in foundries. Foundries in the United States use the American Foundry Society standardized sand testing to monitor chemically bonded sand systems. These standardized tests are inefficient for two reasons. Firstly, standard tests are based on mechanical, physical, chemical and thermal properties of a sand system that do not consider interaction between these properties, but sand casting processes are inherently thermo-mechanical, thermo-chemical and thermo-physical. Secondly, these tests can only detect large …

Improving Efficiency Of Manufacturing Cells, Conner Deneen

Honors Theses

Mann + Hummel is a tier one automotive supplier located in Portage, Michigan. The industry sponsor for this project is Director of Operations, Dan Kempisty with his supporting team, and the academic advisor for this project is Industrial Engineering Professor, Dana Hammond. The following report focuses on improving the efficiency of Cell 301 A and Cell 301 B which manufactures the air intake manifold for the Toyota Camry and Highlander. Topics analyzed in attempts to improve efficiencies include the following; standard operating procedures, line balancing, improving quality, reducing scrap, and analyzing non-value-added tasks. Time studies were conducted on each operator …

Embedded Fault Class Detection Methodology For Condition-Based Machine Monitoring And Predictive Maintenance, Nagdev Amruthnath

Dissertations

Ever since the Second Industrial Revolution, manufacturing firms have continuously been working on minimizing the inefficiencies and maximizing the productivity of their system. This objective led to the creation of the Toyota Production System which follows the motto of “making [the] highest quality products at the least cost in the shortest lead time. (Ohno, 1988)” This philosophy is widely recognized and is utilized by various industries today.

Currently, we are going through the Fourth Industrial Revolution (also called, Industry 4.0) where internet technologies are utilized to additionally maximize the productivity in the production processes. Process synchronization is one of the …

Compressed Air Systems Evaluation And Improvement, Lukas Swoboda

Honors Theses

This project was centered on recommending a new air compressor system for the Fluid System Connectors division of Parker Hannifin in Otsego, Michigan. The recommended compressor for the plant is a 250hp variable speed drive Ingersoll Rand Compressor. It is recommended that this compressor, along with two 35hp compressors already purchased by Parker be tied together using an automated system. In addition to the compressor, a flow controller was recommended to be implemented into the system.

Given that leaks are also a problem in the system, it is recommended that the majority of air leaks in the system be fixed …

Revisiting The One-Sided Ewma Control Chart Design, Duy Anh Duong-Tran

Masters Theses

Over the past half-century, Exponential Weighted Moving Average (EWMA) control charts have been widely used in Statistical Process Control to detect small and persistent process shifts. In theory, EWMA control limits monotonically increase over time to account for the continual growth of the EWMA statistic’s variance. These control limits are often assumed constant and are set to their respective asymptotic limits. While not theoretically correct, this simplifies the process of applying and analyzing the EWMA control chart while having little effect on the chart’s performance. One-Sided EWMA charts are often implemented when it is only desirable to detect shifts in …

A General Code To Represent The Mathematical Life Cycle Cost Model Of Bridge, Bajel Mohammed Alshadeedi

Masters Theses

There are many factors that play a role in the overall cost of any bridge. The life cycle cost needs deep knowledge of bridge components to calculate its subcategories costs. The bridge life cycle cost is divided into; agency, user cost, and society costs. The agency cost includes the expected value of the final bridge construction cost, the inspection cost, better value of repainting cost, and replacing asphaltic deck cost. The user cost includes traffic delay cost and vehicle operation cost under different traffic conditions, accident cost, and failure cost. The society cost includes aesthetical and environmental impact. All costs …

Modeling And Analysis Of Pca Workflow, Ewing Tiong

Masters Theses

Nursing shortage has been reported as a major problem faced not only by the United States but also by many other countries. One of the many interventions that has been used to curb nursing shortage is the increase in employment of Unlicensed Assistive Personnels (UAPs) as an alternative care delivery model. There are many types of UAP and one of them are Patient Care Assistants (PCAs). This research proposes a methodology to model and analyze the work ow of a PCA in terms of completing assigned tasks in a timely manner. The specific objectives of this research are to model …

Loss On Ignition Using Infrared Heating, Benjamin J. Binoniemi

Masters Theses

The focus of this study is a proof of concept that infrared heating can be used to produce a reliable and rapid method of performing the loss on ignition test. The loss on ignition test is a foundry industry standard test that requires all moisture and volatile organic compounds be vaporized from a sample of foundry sand. The standard test as recommended by the American Foundry Society uses a muffle oven and requires nearly four hours to perform. This new concept performs the same test in approximately ten minutes. The biggest issues with the loss on ignition test are time …

Modeling New Product Success From Component Measures Of Product Advantage: A Model Utilizing Automated Text Classification And Sentiment Analysis, Ashley Nolen Akerman

Dissertations

What attributes of products are most associated with product success from the perspective of the consumer and how is this association affected by the technology level of the product offering? Creating successful new products is an imperative for long term survival for businesses. Past research has focused on the perspectives of manufacturers to understand product attributes that comprise the construct described as product advantage. This study investigated the components of product advantage from the perspective of the consumer and the significance of each component in explaining variance in product success.

A methodology and two classification toolsets were developed for the …

Use Of Polymer Rapid Tools As Functional Injection Mold Tooling, Sean Derrick

Masters Theses

Conventional tool making for injection molded plastics is expensive, time consuming, and generates a great deal of waste. Presently, industry is waiting for what is commonly referred to as Rapid Tooling (RT). The greatest opportunity for RT implementation would be the use of Additively Manufacturing (AM) technology. Specifically, AM techniques which use a high strength polymer resin substrate.

The following research is an initial feasibility study to determine if Polymer Rapid Tools (PRTs) could be used as functional injection mold tooling. The objective of the research was to determine if a PRT could mold a variety of features to a …

Single-Depot Vehicle Routing Problem For Home Delivery Of Pharmaceutical Products, Kimberly Starr Harms

Masters Theses

Some retail pharmacies offer home delivery services to establish a competitive advantage in the growing healthcare market. The handling of orders for home delivery includes several internal and external processing and transportation activities. In this work, models were developed for use in a pharmacy delivery system to assist personnel in their daily activities. This work includes standard operating procedures for picking, packing and loading of delivery orders and the assignment and routing of vehicles to deliver customer orders. Results from simulated delivery areas identified interesting tradeoffs when comparing densely populated areas to sparsely populated areas. In addition, recommendations for order …

Benefits Of Cpfr And Vmi Collaboration Strategies In A Variable Demand Environment, Dattaraj Kamalapurkar

Dissertations

In recent years, practitioners and academic researchers have emphasized that organizations need to collaborate with suppliers and customers to improve their competitive advantage. The availability of cost efficient information technologies like EDI, XML, etc. have made it possible to develop and implement many forms of collaboration strategies. Among them, Vendor Managed Inventory (VMI) and Collaborative Planning, Forecasting and Replenishment (CPFR) are most popular, which are considered for this study. While many studies have identified the benefits of demand information sharing in supply chains; however the benefits gained by implementing collaboration strategies like VMI and CPFR in a variable demand environment …

Virtual Design Verification And Process Improvement Of Composite Sheet Material Products Using Intelligent Finite Element Analysis (Ifea), Sathyanarayanan Narasimhan

Dissertations

Engineering design decisions influence more than 70% of product costs. Various computational analysis tools such as Finite Element Analysis (FEA) are typically utilized, to achieve an effective design cycle. Literature review in design process indicates a striking reality that about 75% of design errors can be eliminated through analysis and about 20% of analyses are misrepresented, leading to inadequate or faulty design. Also, analyses in general, generate more information about the problem than is often looked into, leading to a vast potential to study the knowledge creation.

This research bridges these gaps in design process through efficient use of computer-based …

Development Of A Task Assignment Tool To Customize Job Descriptions And Close Person-Job Fit Gaps, Bryan W. Booker

Dissertations

Does the knowledge worker fit the job or should the job fit the knowledge worker? This research developed a methodology and a tool to customize a knowledge worker’s job design to better fit their knowledge, skills, abilities and characteristics. The research outcomes support the customization of the job design to improve person-job fit, the documentation of the customized job design as a position description, and the use of a structured person-task assignment process. The recommended task assignment process includes a job aid that uses multivariate equations to predict expected task performance. Data were collected from two knowledge worker sub-groups: lean …

Optimum Failure Truncated Testing Strategies, Erik Kostandyan

Dissertations

Accumulated fatigue damage on mechanical components due to random stress loads eventually causes failure. Therefore products with lower failure rates are more desirable. Testing mechanical components for their intended purpose under predetermined working conditions is a common practice used by industries to prevent failures. Fatigue tests are categorized as Time Truncated or Failure Truncated, known in the literature as Type I and Type II tests, respectively. In failure truncated tests, the mechanical components are tested until the desired number of results is obtained. The parameters of a typical failure truncated test include the capacity of the test facility, the actual …

Optimizing Green Sand Properties Of Fluidized Sand From Aeration And Developing New Green Sand Testing Technique, Ananda Mani Paudel

Dissertations

Aeration sand filling is a new molding technique in foundry. Using this technique, sand with smooth flow can be filled in any orientation and shape using low-pressure air. This is not possible by conventional gravity and high-pressure blow filling techniques. Aeration was introduced as an energy-efficient and environmentally- friendly sand molding technique. In addition, aeration has its niche on quality of molds it could produce. Friability, one of the crucial green properties for the quality mold was significantly low in aeration in comparison to the gravity and high-pressure blow filling. The fluidization action in aeration acted upon the sand clay …

A Decision Model For Nurse-To-Patient Assignment, Ilgin Acar

Dissertations

A critical consequence of the current nurse shortage in the US may be an increase in the workloads on hospital nurses. Heavy workloads have been identified as a major cause of job dissatisfaction among hospital nurses and may ultimately lead to a reduction in the quality of patient care. A focus on the balancing of the workload among scheduled nurses through patient assignments can help to alleviate the chance of assigning excessive workloads to one or more nurses during a shift. Nurse-to-patient assignment, the final stage of the nurse planning was the main intention of this study. It is reasonable …

Guidelines To Select A Computerized Maintenance Management System, Dattaraj Kamalapurkar

Masters Theses

In today's highly competitive global economy, maintenance personnel are presented with more difficult challenges than at any previous point in time. In order to meet these challenges, many maintenance managers tend to rely . on Computerized Maintenance Management System (CMMS). When properly selected and implemented, CMMS is one of the most powerful cost reduction tools in any organization. However in reality, many CMMS implementations fail rather than achieve success. While there are many contributing factors, one major factor that greatly impacts successful implementation is selecting the right CMMS system. With more than 200 CMMS systems to choose from, selecting the …

Development Of A Statistical Model For Process Control To Eliminate Sink Marks In Injection Molded Products, Kurt Frederick Hayden

Masters Theses

Customer demands for high-quality, defect-free injection-molded products are ever increasing. In order to satisfy these quality requirements, much effort is spent monitoring and controlling variable data such as cycle time, part weight, and dimensions. Attribute defects such as sink or splay are often overlooked in the development of process control systems. However, customers reject products because of these attribute defects. Industrial control systems based upon process variables and product design variables can detect conditions that may result in the molding of products with attribute defects. The systems can then correct the process prior to the molding of these defective products. …

A Method For Classification Analysis On Simultaneous Product Defects, Jason S. Trahan

Masters Theses

There have been many advancements that share similar tools and techniques that help reduce the manufacture of nonconformities. These include computer-aided analysis, design reviews, total quality management, multivariate analysis, process monitoring and control, and root cause analysis to mention a few.

This work details the methodology developed for manufacturing companies to predict attribute defects. Injection molding was used to demonstrate the proposed methodology. Data were collected on a variety of tool design and construction attributes thought to affect the performance of a tool. The independent variables consisted of categorical and numerical data types. The dependent variable was a nominal four-tuple …

Using Simulation Techniques To Evaluate Group Technology Heuristics: A Recommended Methodology For Comparison And Optimization, Ashley Nolen Akerman

Masters Theses

Machine cell formation is an important issue in industrial and manufacturing engineering. Properly assigned machine cells can improve manufacturing system efficiencies and decrease unnecessary material movement. To address the need for proper cell formation techniques a myriad of heuristics have been created that attempt to optimize the grouping of machines. Further, much industrial engineering research has been conducted on the application of simulation technology to manufacturing system evaluation.

The purpose of this thesis is to investigate the combination of traditional machine grouping heuristics with simulation technology and to create a generalized meta-model based upon this evaluation. This investigation analyzes the …

Modeling And Validation Of A Brake Hose, Jai Thomas

Masters Theses

Various computer aided design (CAD) softwares have the capability to depict rigid bodies in space accurately. However, the same is not true for the flexible components. This is because flexible components in an automobile are subject to large elastic deformations during the movement of the rigid components to which they are attached.

This research details the application of the principles of computation of the orientation of entities in a simplified coordinate system, vector mathematics, the file I/O features and structured C++ programming to view the rubber hose in CAD after modeling the hose using simulation software. Further validation of the …

Evaluation Of The Distribution Of Taguchi's Signal-To-Noise Ratio And The Effectiveness Of The Signal-To-Noise Ratio For Detecting Changes In The Mean And/Or Variance, Jinsuk Lee

Masters Theses

The concept of parameter design developed by Taguchi to achieve robust engineering is widely promoted in industry as a means to design a product whose output is largely immune to noise in the system. Taguchi has used the signal-to-noise (S/N) ratio to summarize measures over the noise factor settings at the parameter design and to allow control of the experiment.

The objectives of this investigation are: 1) to infer distributions of S/N ratios (lower-the-better S/N, higher-the-better S/N, and nominal-the-best SIN), and 2) to determine the effectiveness of the S/N ratio as a means for identifying changes in the mean and …

Maximum Acceptable Oral Reading Speed For Voice Input Systems, Nirari M. Oda

Masters Theses

The objective of this thesis was to study the effect of vocal duration period and background noise on psychophysical oral reading speed. Ten healthy white males (21-28 years old) were used as subjects. Experiment one was designed to determine Maximum Acceptable Oral Reading Speed (MAORS) for an 8-hour period using psychophysical methodology. Results indicate that 114 words/min was an acceptable oral reading rate for an 8-hour day. Furthermore, 2 hours and 20 minutes is an acceptable testing period ( equivalent to the 8-hour day). Acoustical and physiological variables support these findings. Experiment two was designed to study the effect of …