Engineering Commons^™

Evaluation Of Heat Recovery Options For Improved Energy Efficiency Of A Manufacturing Facility, Allison Chouinard

Master's Theses (2009 -)

Nationwide process heating in the manufacturing sector accounts for 7,815 trillion BTU of energy use annually; this is roughly one-third of the sector's total energy consumption [Energetics Incorporated, 2014]. The U.S. Department of Energy estimates that seventy percent of process heating is fueled by the onsite burning of fossil fuels [Energetics Incorporated, 2014]. These fuel-fired process heating applications are prime opportunities for heat recovery projects capable of saving energy and, consequently, reducing operating costs. This thesis evaluates different methods for heat recovery in the Milwaukee manufacturing facility of STRATTEC Security Corporation. As a basis for this work, the overall energy …

Nanogap Device: Fabrication And Applications, Jun Hyun Han

Dissertations (1934 -)

A nanogap device as a platform for nanoscale electronic devices is presented. Integrated nanostructures on the platform have been used to functionalize the nanogap for biosensor and molecular electronics. Nanogap devices have great potential as a tool for investigating physical phenomena at the nanoscale in nanotechnology. In this dissertation, a laterally self-aligned nanogap device is presented and its feasibility is demonstrated with a nano ZnO dot light emitting diode (LED) and the growth of a metallic sharp tip forming a subnanometer gap suitable for single molecule attachment.

For realizing a nanoscale device, a resolution of patterning is critical, and many …

Modeling, Analysis, And Verification Of A Weld-Breaking Mechanism For Automatic Circuit Recloser Applications, Brian Korves

Master's Theses (2009 -)

The automatic circuit recloser (ACR) is responsible for protecting electrical distribution grids in the event that high voltage power lines come in contact with ground. In order to prevent damage, ACRs break the electrical continuity of the circuit through the use of a vacuum interrupter and a weld breaking mechanism. Vacuum interrupters consist of two metallic contacts in an air-tight ceramic housing. Due to the electrical interactions that take place during the interruption process, unintended welds are formed between the contacts. These welds have the ability to impede or completely stop the interruption process, thus rendering the ACR inoperable. In …

An Experimental Fatigue And Finite Element Study Of A Welded Joint Of A Snowplow Blade, George Ernest Selburg

Master's Theses (2009 -)

This study describes a method to evaluate the fatigue life of a welded joint of a snowplow. Fatigue specimens were then fabricated, which simulated the joint and its loading characteristics. The joint in the specimens were characterized by measuring the geometry of the weld and the hardness of the parent material, weld material, and heat affected zone. It was determined that the fatigue crack that developed in the joint was exposed to mode I fracture forces in the normal plane of the crack. The specimens were then tested in a hydraulic closed looped system to determine the mechanism of fatigue …

Design And Verification Of A Compact Variable Stiffness Actuator With A Very Large Range Of Stiffness, Daniel Garces

Master's Theses (2009 -)

Current conventional robots require high stiffness joints to provide absolute positioning accuracy in free space which also causes problems when operating in constrained space. To circumvent these problems, Variable Stiffness Actuators (VSAs) can be used to vary their stiffness to suit the task being performed. A new VSA was designed to provide a very large range of stiffness in a compact size. The Arched Flexure VSA uses a cantilevered beam acting as the flexure with a variable point of contact. It allows the joint to have continuous variable stiffness, have zero stiffness for a small range of motion, and rapid …

Determination Of A Predictive Stiffness Model For A 1 Dof Human Inspired Robotic Joint, Michael Boyarsky

Master's Theses (2009 -)

In order to facilitate more natural and intuitive interaction for human users, robots need to move in a more human-like manner as compared to current robots. This change would enable humans to better anticipate robot movements (which would allow humans to better avoid collisions if necessary) and also improve safety in the context of a collision between a robot and a human. The goal of this thesis was to analyze experimental data of human motion to gain an understanding of how human motion and robot motion differ. From this understanding, a neuro-motor model (NMM) of a human elbow (previously established …

Design Of A Passive Ankle Prosthesis With Powered Push-Off Using A Cam Timing Mechanism, Jacob J. Rice

Master's Theses (2009 -)

This thesis presents the design and simulation results of the CamWalk, a novel passive prosthetic ankle that has mechanical behavior similar to that for a natural ankle. The CamWalk uses a compression spring network that allows coupling between two degrees of freedom; one for translation along the leg and another for rotation about the ankle joint. When walking, potential energy from the person's weight is stored in the spring network in deflection along the leg. The energy is released by the network as rotation of the foot. The amount of translational work that is converted to rotational work about the …

A One-Dimensional Model Of A Closed-Loop Refrigeration Test Block For Centrifugal Compressors, Paul D. Gessler

Master's Theses (2009 -)

The increasingly competitive building equipment and control industry pushes manufacturers to continually improve the performance and efficiency of their products to develop and maintain a competitive edge. Compressor development is an expensive endeavor, but the cost and time required for testing can be minimized by developing a model of the compressor test block to predict its behavior with a given prototype compressor at specified operating conditions. This thesis presents a thermodynamic model of a hot gas bypass test block used to evaluate centrifugal compressor performance at a compressor development facility. The test block uses cooling towers to reject the heat …

The Derivation Of Euler's Equations Of Motion In Cylindrical Vector Components To Aid In Analyzing Single Axis Rotation, James J. Jennings

Master's Theses (2009 -)

The derivation of Euler's equations of motion in using cylindrical vector components is beneficial in more intuitively describing the parameters relating to the balance of rotating machinery. Using the well established equation for Newton's equations in moment form and changing the position and angular velocity vectors to cylindrical vector components results in a set of equations defined in radius-theta space rather than X-Y space. This easily allows for the graphical representation of the intuitive design parameters effect on the resulting balance force that can be used to examine the robustness of a design. The sensitivity of these parameters and their …

Plastic Deformation Investigation Of High Energy Input Friction, Tao Yan

Dissertations (1934 -)

In this dissertation, plastic deformation of friction surfaces under high energy input is investigated. The plastic deformation of the friction surface and subsurface was studied and models were established to estimate deformation.

In order to calculate the plastic deformation at friction surface, an algorithm based on Ramberg-Osgood relationship was generated, and a single material model was developed based on this algorithm. Work hardening caused by plastic deformation and thermal softening caused by elevated temperature were considered in the model. To validate the model, an apparatus was designed to perform friction tests under different conditions. A special steel specimen with a …