Engineering Commons^™

Synthesis Of Glucomannan-Xylan Composite Biofilms: Characterization And Applications For Food Packaging, Kholoud Al-Ajlouni

Dissertations

Scientists are most concerned about the need for green alternatives for efficient food packaging polymers to replace petroleum-based packaging products. The waste of corn cobs and the roots of the konjac plant contain hemicellulose, xylan and glucomannan respectively, and can be used to produce biofilms for food packaging.

The aim of these studies is to formulate biofilms from glucomannan-xylan blends that compete with petroleum-based plastic wrap. The biofilms must be strong, smooth, transparent, have a water vapor barrier, have the required mechanical properties and be cheap. Biofilms from glucomannan were stiff, lacked mechanical properties, and absorbed moisture. Therefore, it reacts …

Api Drying And Packaging Technology Upgrades, Destiny Washington

Honors Theses

Certain classes of active pharmaceutical ingredients (APIs) require higher levels of containment during handling. This project explores upgrades and new technology to improve currently used systems. The upgrades will include containment during drying and packaging while maintaining required ergonomic, industrial health, and GMP requirements. Design of this system and a full economic analysis have been performed for these upgrades.

This project details the profits and costs that are associated with the conversion of the API drying process from a batch process to a semi continuous process using an agitated thin film evaporator. The implementation of the new equipment is expected …

Air Pre-Heat System Optimization For Flash Dryers, Sophia Louden

Honors Theses

Primient, a leading producer of food and industrial ingredients made from plant-based, renewable sources is the industrial sponsor for this project. The company is currently using Plate & Frame Heat exchangers to heat up a 40% by-weight glycol and water solution that is then used to preheat the incoming ambient air. Glycol is being added to reduce the risks of freezing in the system during the winter season. It is important to highlight that this fact affects the heat transfer properties of the liquid overall. Since air heating is a highly energy-demanding process, an outlet stream of hot water produced …

Conversion Of Biomass To Bio-Fuel Using Fast Pyrolysis With Companion Coal Gasification, Nicholas Hayes

Honors Theses

The objective for this design is to determine the economic benefits of using soybeans to combine biomass pyrolysis with coal pyrolysis processes to reduce the complexity and cost of producing bio-oils. Biomass is produced in multiple industries and is converted to a usable fuel substitute for petroleum. There will be many methods to analyse the pros and cons which will be used for comparison of biomass to bio-oils reactors system which in this case would be soybeans vs coal gasification.

After thorough research, the team selected a fluidized bed reactor as the main equipment for the fast pyrolysis. The reactor …

On Hydrophobic Deep Eutectic Solvents: Thermo-Physical Properties And Applications In Gas Solubility, Shan Khai Liew

Masters Theses

Carbon dioxide (CO2) has been widely recognized as one of the greenhouse gases (GHGs) in the atmosphere. GHGs cause global warming, which will bring a lot of problems and irreversible changes. To curb CO2 emissions, much effort has been done. There are many technologies available for CO2 capture, such as amine scrubbing, pressure or temperature swing adsorption, membrane separation, and many solvents and absorbents that have been proposed for CO2 capture (e.g., zeolite, silica materials, graphene, activated carbon, etc.) at every stage (pre-combustion, post-combustion, oxy-combustion). However, these materials have their own drawbacks. Hydrophobic deep eutectic solvents (HDES) is a green …

Study Of Sustainable Development In Paper, Printing And Packaging Material Applications To Support Circular Economy, Prashant Ramesh Kotkar

Dissertations

To support circular economy and sustainability, the use of suitable material in paper, printing, and packaging industries, for several types of industrial printing material and printed product applications, plays a significant role for end user applications. Several types of packaging printing materials, specifically those finished with different printing technologies and exposed to different environmental conditions are targeted.

The purpose of this research study is to improve design and evaluation for paper, printing, and packaging material sustainability in end-user applications, to deal with the addressed sustainability issues brought by the paper, printing and packaging products end user groups. As the impacts …

Investigation On The Effect Of Binders On The Performance Of Si-Based Anodes Of Lithium-Ion Batteries, Christopher Rohen

Honors Theses

For the production of lithium-ion batteries with the different binders, a few things must be considered. The process of production has several steps. First is the preparation of the slurry with the composition of 70/10/20, 70% active material, 10% carbon black and 20% selected binder. Then, the bar coating of the slurry into a copper sheet is required. After drying in the oven, the sample in the cooper sheet, a few holes on the sample are made and the half-cell assembly. Lastly, the cell is assembled and its subject of rigorous testing to determine performance and stability; A few of …

Comparison Of Bio-Mass To Bio-Oil Reactor Systems: Direct Conversion Vs. Companion Coal Gasification, Luci Evans

Honors Theses

The purpose of this project was to define, design, and optimize the economic feasibility of the production of bio-oil from a direct conversion of biomass to bio-oil using fast pyrolysis and a secondary side reaction of the production of a syngas from coal gasification. In the end, a combined process of these two was created to show the new strengths and more efficient options to produce a desired product within a budget. The main objectives of this project were to research the economic feasibility of the biomass and bio-oil industry, obtain a market survey, design two process flow diagrams showing …

Design Of A Full-Scale Plant For Plastic Pyrolysis, Hannah Sargent

Honors Theses

With over thirty million tons of plastic accumulating in the United States every year, the need for an environmentally safe means of disposal is increasing. Only ten percent of this plastic is recycled while the majority is disposed of via landfill. With recent advances in pyrolysis research, a permanent solution is presented. By creating a pyrolysis plant, not only could billions of pounds of plastic be prevented from contributing to landfills, but also be converted to oil resulting in an environmentally beneficial and lucrative solution to plastic waste.

Atherosclerosis: Pathology, Role Of Sd-Ldl, Particle Size Characterization Of Sd-Ldl With Multiangle Light Scattering, Akshay Sudhakar Ukey

Masters Theses

Atherosclerosis is an inflammatory disease due to the accumulation of lipids in the inner wall of arteries. As per the report of Center of Diseases Control and Prevention (CDC), 1 in every 4 deaths is due to heart diseases each year. Atherosclerosis occurs when artery walls harden by the buildup of cholesterol, forming multiple atherosclerotic plaques within the aorta (4). Out of the modern medicines available to control cholesterol, statin is amongst the foremost widely used because it is both safe and effective in lowering high risk patients (9). However, usage of high statins dosage typically leads to some mild …

Bio-Mass To Bio-Oil: Direct Conversion Vs Companion Coal Gasification, Gabriel Hayes

Honors Theses

Biomass is produced in agriculture and forestry, and can be converted to use as a fuel substitute for petroleum. Direct conversion of biomass to bio-oil is conventionally accomplished with a process called fast pyrolysis, in which the biomass is heated to promote the chemical breakdown of its components. This produces some condensable vapors which, when condensed, yield bio-oil. Such a process was compared to a process that gains heat from companion coal gasification instead of traditional heating media such as heated sand. The conversions were then compared to determine the more cost-effective method for producing bio-oil. Additional parameters investigated include …

Development Of A Flexible Printed Paper-Based Battery, Justone Crosby

Honors Theses

Market demand for flexible electronics continues to grow, which, in turn, increases the demand for flexible energy storage devices. There are several types of energy storage devices available, including the alkaline (Zn-MnO₂) battery, which is the subject of this project. This project's objective was to develop a flexible, printed paper-based battery, which may be a sustainable solution to the increasing market demand. This device is low-cost and can be manufactured commercially using a scalable process.

The proposed device is an alkaline flexible cell, whose components can be printed onto paper. This alkaline system includes a zinc-based negative electrode …

Steam Valve Thermo-Performance Analysis, Turner Slaughter

Honors Theses

Steam leaks occur in aging power systems due to heat energy loss in the valves of that system. A model was developed and programmed using Excel to determine the amount of heat energy lost in an aging power plant steam pipe valve system. This model was tested using data from an existing model called PEPSE. The PEPSE model determined the estimated energy that was lost due to seal leakage and general valve degradation. The energy from the steam was quantified using downstream temperature measurement data that was processed with multiple calculation methods to ensure accuracy in the model. The excel …

Steam Valve Thermo-Performance Analysis, Benjamin Evans

Honors Theses

Steam leaks occur in aging power systems due to heat energy loss in the valves of that system. A model was developed to determine the amount of heat energy lost in Donald C. Cook Nuclear Power Plant’s steam pipe valve system. Several methods were used to determine the mass flow rate and used to model the system in PEPSE. The PEPSE model determined the estimated energy that was lost due to seal leakage and general valve degradation. A program was created for use of plant employees to easily calculate the lost generation in MWe due to these leaks using the …

Comparison Of Pretreatment Methods For The Production Of Ethanol, Emily Schulte

Honors Theses

Bioethanol provides a great alternative to regular ethanol sources because it uses secondary substrates that are byproducts of other industries, rather than substrates that compete with food products. The technology is available for industrial bioethanol production, but the production costs just aren’t competitive enough with traditional ethanol production. The goal of this project was not to prepare a proposal for a bio-ethanol plant with all of the associated costs and financial calculations, but rather to provide a direct comparison of two pretreatment methods to highlight which factors could make one method less costly than the other. Pretreatment is a critical …

Paper Recycling Fiber Recapture, Abigail Cortright

Honors Theses

The goal of the Yoda Chemical Company Paper Recycling Fiber Recapture project and subsequent report was to identify and recommend plant optimization opportunities associated with the potential recovery of five waste streams. Additionally, an analysis of the upgrade’s design was completed in order to determine the economic viability of fiber recapture. Beginning the analysis, the five waste streams were identified and analyzed. The waste streams include the top liner, back liner, and filler liner primary cleaner rejects on the K1 machine, the common rejects from under the K3 paper machine, and the tertiary cleaner rejects from stock preparation.

Two different …

Oxidized Phospholipid Regulation Of Chronic Inflammation In Endothelial Cells, Cameron Scott Brutsche

Masters Theses

Atherosclerosis, the primary cause of Coronary Heart Disease (CHD), has become one of the top causes of death in the world. As low-density lipoprotein (LDL) particles become trapped and oxidized inside arterial walls, the primary oxidation products of 1-palmitoyl-2-arachidonyl-sn-glycerol-3-phosphatidylcholine (PAPC) induce the binding of monocytes which can potentially lead to fatty plaque build ups. A fragment of one of these oxidation products, OxPAPC, has previously been studied and can act as standard for testing new phospholipids and how they affect protein expression levels. The central hypothesis of this study was that three newly studied classes of oxidized fatty …

Syrup Process Optimization, Anelis Susana Chiluisa Calvache

Honors Theses

The purpose of this project involves the optimization of a marshmallow syrup process, sponsored by the owners of the line, the Kellogg Company was the sponsor. This report shows the work that was done for the period of three months, and covers the objective of the project, as well as the problem statement. The Kellogg Company currently produces a Syrup as an ingredient in the production of several cereal bars. The process is divided in four sections: Gelling Mix Tank, Syrup Mix Tank, Syrup Cool Tank and Syrup Use Tank. The entire process itself takes around 80 to 120 minutes …

Replacement Of A Liquid Filling System For Corrosive Materials, William Breining

Honors Theses

An aging liquid filling system in contact with highly corrosive materials required replacement to protect personnel and surrounding equipment. The current system was investigated to identify areas where efficiency, safety, and productivity could be improved. Several competing solutions, including fillers and bulk chemical storage, were determined along with the corresponding economic and safety studies. The completed study provides information for filler and storage options and provides the necessary legwork for purchase of a replacement system.

Soy- Based Flexographic Ink For Linerboard Printing, Rahul Ramchandra Pingale

Masters Theses

Many printing inks use volatile solvents in the formulation, which are hazardous to the environment from emission of VOC’s and at the same time, synthetic resins in these inks are not biodegradable. These problems with the fluctuating and rising price of petroleum are main reasons to look for new resources for making more environmentally friendly printing inks. The majority of the commercially available water based inks are formulated based on using acrylic resins, synthetic colorants, solvents/water and additives, which are the common main components for formulating printing inks. In this research, soy proteins were tested for their suitability to partially …

Pyrolysis Of Plastic Waste From Medical Services Facilities Into Potential Fuel And/Or Fuel Additives, Bright Kweku Ansah Baiden

Masters Theses

Limited space and high costs for landfilling as well as increasing regulations in plastic waste disposal, has led to high operating costs for organizations involved in managing plastic waste from medical facilities which led to the need to investigate an alternative option such as pyrolysis. The overall goal of this study was to evaluate pyrolysis as a means to repurpose plastic waste obtained from medical service facilities into fuel and fuel additive compounds, with two objectives involving, (1) to examine the effect of heat input (as voltage) and reaction/residence time; and (2) to evaluate the effect of the plastic waste …

Screen Printed Moisture Sensor On Barrier Coated Sbs Board: The Characterizations Of The Hemicellulose-Based Biofilms And Their Applications For Smart Packaging, Ruoxi Ma

Dissertations

Fiber-based packaging materials have many advantages over their petroleum-based plastic competitors, such as sustainability, recyclability and stiffness/weight ratio. However, the poor barrier properties and sensitivity towards moisture are the main challenges for their extended use. Therefore, there has been a need to provide a biodegradable and biocompatible biopolymer packaging material with improved barrier properties for food and pharmaceutical packaging. Also, the moisture loss/gain problem causes a lot of waste every year. Therefore, there is a need of better tracking and sensing methods attached to the package in order to control the moisture level along the supply chain. To accomplish these …

Distillation Optimization In The Pharmaceutical Industry, Clayton Carter

Honors Theses

Distillations are commonly used throughout industry to perform separations by phase change. producing a liquid phase and vapor distillate. However. the process of distilling can be slow and energy intensive, providing a limitation in the production process. Possible improvements to current distillation systems were considered on the basis of thermal efficiency, material throughput (cycle time), and material tolerance. Consideration was given to ensure maintenance is straightforward and relatively quick, as fouling, contamination and tank utilization were concerns. Economic viability of the improvements was completed to determine the project benefit. The optimized design offers increased efficiency for production lines.

Optimizing Frosted Mini-Wheats' Finished Food Cooling Process, Jessica Graves

Honors Theses

Analyzing energy intensive processes in industry is crucial for improving sustainability, lowering costs, and increasing profit margins on products. Material and energy balances were performed to identify process losses in the cooling of Frosted Mini-Wheats. Existing cooling technology was compared to alternate technology available on the market, and a cost analysis was performed to compare all options explored. Recommendations were made to the system to potentially reduce the line's energy usage and downtime, with the objective of creating a more sustainable and efficient process.

Optimization Of Toaster Pastry Icing Preparation And Application, Rebecca Martus

Honors Theses

The Kellogg Company is interested in optimizing the way the icing for a baked good is prepared and applied during production. The current method has not been significantly changed since the item was first introduced over 50 years ago. A new process was developed to make a more efficient preparation and application of the icing operation. New equipment was identified based on established methods in the food industry. The new equipment and process was verified after the mass and energy balances were calculated. A capital and operating cost analysis was performed to determine if the introduction of the new process …

Natural Polymer Barrier Coatings For Oil And Grease Resistance, Andrew Kathan

Honors Theses

Many barrier coating formulations currently used for oil and grease resistance development in the paper industry have issues with sustainability, biodegradation, or have health concerns associated with them. This thesis tests two starches as barrier coatings to develop oil and grease resistance for food grade packaging sheets. Starch is compatible with almost all papermaking chemicals, is biodegradable, and is easily treated in wastewater systems making it a great candidate to create a more sustainable barrier coating. Cooked hydrophobic starch esters have a unique shear-thinning rheology that allow for high solid starch coatings to be applied with a reduced risk of …

Distillation Optimization In The Pharmaceutical Industry, Daniel Vanzweden

Honors Theses

Distillations are commonly used throughout industry to perform separations by phase change, producing a liquid phase and vapor distillate. However, the process of distilling can be slow and energy intensive, providing a limitation in the production process. Possible improvements to current distillation systems were considered on the basis of thermal efficiency, material throughput (cycle time), and material tolerance. Consideration was given to ensure maintenance is straightforward and relatively quick, as fouling, contamination and tank utilization were concerns. Economic viability of the improvements was completed to determine the project benefit. The optimized design offers increased efficiency for production lines.

Papermaking Factors Affecting Lateral Web Position During Commercial Heat Set Web Offset Printing, George W. Shields

Masters Theses

The interaction of water with paper plays a role in web handling characteristics during commercial heat set web offset printing. Water absorption leads to lower web tension for a given strain.

This research investigates paper properties and their role in preventing lateral web movement from cross machine air flows in the drying section during normal printing operations. Tensile properties of sheets are measured at various moisture contents and then used to determine the equilibrium stress-strain relationship for papers at moisture contents typical of heat set web offset printing. Permeability, fiber orientation and tensile stiffness are evaluated against lateral web movement …

Self-Generated Absorption Filter Based Optical Densitometry Calculations For Expanded Gamut And Spot Color Printing On Paperboard For Packaging Applications And Proposed Oba Index, Awadhoot Vijaykant Shendye

Dissertations

In the printing industry, process color printing is a very common way of reproduction of color photographic images. As continuous tone reproduction is not possible, images are converted to halftone format. Process control of a halftone image quality is carried out by measuring optical density of solid patches. ISO 5 defines measurement of optical density, formula, filters and requirements. As per ISO document optical density can be calculated only for the 4 colors cyan, magenta, yellow and black, known as process colors. To enhance quality of color reproduction of images, the number of reproducible colors are increased by gamut expansion. …

New Work Center Optimization, Clarissa Stanton

Honors Theses

No abstract available.