Engineering Commons^™

Development Of Load Measurement Technique For Arbitrary Shapes, Quintin J. Cockrell

Master's Theses

Obtaining aerodynamic forces and moments about all three orthogonal axes for arbitrary shapes at arbitrary orientations in a fast manner via a measurement technique specific to Cal Poly’s low-speed wind tunnel to continually obtain the forces and moments under quasi-steady conditions is explored. A Continuous Rotation Technique (CR) uses a 6-DOF load cell and stepper motor to rotate an object about an axis for a complete rotation. The forces and moments acting upon the object pass through the stepper motor and interface plates and recorded by the load cell as the object is rotated continuously a finite number of rotations. …

Launch Vibration Attenuation For In-Space Assembly Cargo, Jered Bell

Master's Theses

This thesis investigates the implementation of a passive isolator with a pressurized air cushion for spacecraft payloads in mission architectures implementing in-space assembly technologies. A pressurized air bed capable of briefly surviving the space environment for cargo delivery was prototyped and experimentally evaluated for launch vehicle vibration dynamics resulting in a 72%, 93%, and 88% reduction in experienced GRMS loads for the X-Axis, Y-Axis, and Z-Axis, respectively. A preliminary Total Mass Loss evaluation of the Low-Density Polyethylene Film utilized for the air bed resulted in a mass loss of 0.7%, indicating that commercial off-the-shelf films might require minimal modification for …

Parametric Optimization Of A Wing-Fuselage System Using A Vorticity-Based Panel Solver, Chino Cruz

Master's Theses

Aerodynamic topology optimization is a useful tool in the aerodynamic design pro-
cess, especially when looking for marginal gains within a design. One example is
a turboprop racer concept aircraft that is designed with the goal of breaking world
speed records. An optimization framework was developed with the intention of later
being applied to this design. In the early design stages, the optimization framework
must focus on quicker methods of drag estimation, such as a panel codes. The large
number of design variables in topology optimization can exponentially increase func-
tion evaluations and thus computational cost. A vorticity-based panel solver …

Improving The Tensile Mechanical Properties Of Direct Energy Deposited (Ded) Inconel 718 Aircraft Components Using A Standard Heat Treatment, Spencer Vincent Flynn

Materials Engineering

This project aimed to improve the mechanical properties of as-printed additively manufactured Inconel 718 samples using a heat treatment usually used for cast and wrought Inconel 718. The mechanical properties sought to be optimized were yield strength, ultimate tensile strength, elongation, and reduction in area. The property goals were to match or exceed those of cast and heat treated Inconel 718. Wire-fed electron beam direct energy deposition (DED) was used to manufacture the samples, which were then heat treated using the AMS 5663 standard in an inert atmosphere. The samples were then tested in tension to obtain data on their …

Cooled Liquid Rocket Thrust Chamber, Benjamin Gibson, Kealan Frederick Harris, Ryan Frank Schackel, Bjorn Thorsen

Mechanical Engineering

Cooling may affect the thrust output of a small-scale rocket. Little research is published about small-scale rocket performance. We hypothesize the thrust produced varies as the amount of cooling varies. To facilitate assessing this hypothesis, we have designed and built a liquid rocket engine rated for at approximately 25 lb_f of thrust. Our objective was to build in parallel with Cal Poly Space Systems, who built a rocket engine with similar specifications except without cooling. Our challenge is to integrate film cooling, so that the effects of cooling may be compared to Cal Poly Space System’s engine which has …

3d Printed Aircraft, Matthew Nagy, Charles D'Amico, Alexis Salgado Medina

Mechanical Engineering

This project is to design, build, and test a 3D-printable aircraft. The goal is to create a final design that will be able to fly for the longest duration possible, around 20 seconds. To determine the correct preliminary design and manufacturing process for a 3D printed RC aircraft, an analysis of multiple design options and manufacturing materials was performed. This allowed for a variety of choices for aircraft type, airfoil design, structure, among other topics to be narrowed down to the most promising option. It has been found that the aircraft will follow a design similar to industry motor-gliders, with …

Disc Golf Throwing Robot, Nevada S. Schultz, Sydney M. Lewis, Erick Edmundo Daza, Rachel Alysse Greenberg, Peter M. Kean

Mechanical Engineering

Disc golf companies need better methods to test disc flight. The scope of this project is to create a disc throwing robot that can throw a disc golf driver 450-500 feet, with control over the speed, spin, and release angle. Research shows that multiple disc-throwing products exist; however, none meet the full requirements of this project. The Cal Poly senior project design team created a proof-of-concept machine. This prototype started as a two-wheel mechanism. Eventually, a third wheel was added, allowing for complete control over disc spin. The three-wheel prototype reached 62 mph when perfectly calibrated. The prototype is accurate, …

Instrumented Control Column For Optionally Piloted Aircraft, Andrew J. Klein

Electrical Engineering

Natilus, an aerospace company that is rapid-prototyping optionally piloted aircraft (OPA) for the shipping industry, needs a system that retrieves control column position data in order to manipulate flight simulator parameters in software. At present, a universally compatible system for all aircraft does not exist. Typically, established aerospace companies will sink significant time and money into developing proprietary systems for control column data retrieval as every aircraft is unique in its layout and linkage design. However, as a startup developing their first aircraft, Natilus does not have the privilege of modifying an existing sensor system to work with their HIL …

Feasibility Assessment Of An All-Electric, Narrow-Body Airliner, Ariel Sampson

Master's Theses

Combustion emissions from aviation operations contribute significantly to climate change and air pollution. Accordingly, there is increasing interest in advancing battery-powered propulsion for aviation applications to reduce emissions. As batteries continue to improve, it is essential to recognize breakthroughs in battery specific energy in the context of air transport vehicles. Most electric aircraft designs and programs have focused on small aircraft because of restrictive battery performance. This work presents a feasibility assessment for an all-electric airliner based on an Airbus A220-100 with turbofan engines replaced by electric motors and propellers. The analysis compares the performance characteristics of the electric airliner …

Gyroless Nanosatellite Attitude Determination Using An Array Of Spatially Distributed Accelerometers, Kory J. Haydon

Master's Theses

The low size and budget of typical nanosatellite missions limit the available sensors for attitude estimation. Relatively high noise MEMS gyroscopes often must be employed when accurate knowledge of the spacecraft’s angular velocity is necessary for attitude determination and control. This thesis derived and tested in simulation the “Virtual Gyroscope” algorithm, which replaced a standard gyroscope with an array of spatially distributed accelerometers for a 1U CubeSat mission. A MEMS accelerometer model was developed and validated using Root Allan Variance, and the Virtual Gyroscope was tested both in the open loop configuration and as a replacement for a gyroscope in …

Distributed Control Of Servicing Satellite Fleet Using Horizon Simulation Framework, Scott Plantenga

Master's Theses

On-orbit satellite servicing is critical to maximizing space utilization and sustainability and is of growing interest for commercial, civil, and defense applications. Reliance on astronauts or anchored robotic arms for the servicing of next-generation large, complex space structures operating beyond Low Earth Orbit is impractical. Substantial literature has investigated the mission design and analysis of robotic servicing missions that utilize a single servicing satellite to approach and service a single target satellite. This motivates the present research to investigate a fleet of servicing satellites performing several operations for a large, central space structure.

This research leverages a distributed control approach, …

Autonomous Attitude Consensus For Nanosatellite Formations In Leo, Laird J. Mendelson

Master's Theses

Consensus strategies are examined as a possible approach to achieving attitude alignment for a large, close-proximity formation of nanosatellites in low earth orbit (LEO). An attitude-only distributed consensus approach is selected for further consideration due to its comparatively low data transmission requirements. The convergence of a connected network of satellites to the attitude agreement subspace under this control law is shown using a Lyapunov stability approach with a set of idealizing assumptions. A moderate-fidelity simulation demonstrates the performance of the control law under realistic conditions that violate those assumptions. Particular emphasis is placed on the conditions that arise from the …

Development Of Mirror Flexures For Use In The Muvi Instrument, Colin W. Harrop

Master's Theses

The Miniaturized Ultraviolet Imager (MUVI), is a compact wide field UV imaging instrument in development at UC Berkeley Space Sciences Laboratory and Cal Poly, San Luis Obispo. MUVI is designed to fit in a 2U CubeSat form factor and provide wide field, high resolution images of the ionosphere at far ultraviolet wavelengths. This thesis details the design and analyses of MUVI’s deployable cover mirror mounting flexures. Three different flexure geometries were evaluated, an optimal candidate was determined based on a number of criteria including isolation of vibration and stress to the mirrors, manufacturability and cost. The design of the flexure …

Project Management And Systems Engineering Framework For Educational Cubesat Missions, Bailey Garrett

Master's Theses

The rising complexity of CubeSat missions and the unique challenges faced by educational CubeSat programs lead to high rates of mission failure. Implementing project management and systems engineering practices can alleviate these challenges and improve mission success rates for educational CubeSat developers. However, existing project management and systems engineering resources are too cumbersome and often assume the student has a base-level understanding of project management and systems engineering fundamentals. A new universal project management and systems engineering framework was created and tailored specifically to the needs of an educational CubeSat mission. The framework was designed to accommodate first-time CubeSat developers, …

Effects Of Atomic Oxygen On Outgassing Of Silicone Materials, Samuel Westrick

Master's Theses

An important consideration for spacecraft material selection is the space environment that the spacecraft will be operating in. Two features of the space environment that drive material selection are material outgassing and the presence of atomic oxygen in low Earth orbit (LEO). Materials that are considered for use in space are tested to be able to understand how they’ll outgas on orbit and how they’ll respond to interactions with atomic oxygen. However, testing to understand how atomic oxygen interaction with a material will affect how the material will outgas is rare and not standardized. This thesis used a vacuum chamber …

Testing And Verification For The Open Source Release Of The Horizon Simulation Framewortesting And Verification For The Open Source Release Of The Horizon Simulation Framework, William J. Balfour

Master's Theses

Modeling and simulation tools are exceptionally useful for designing aerospace systems because they allow engineers to test and iterate designs before committing the massive resources required for system realization. The Horizon Simulation Framework (HSF) is a time-driven modeling and simulation tool which attempts to optimize how a modeled system could perform a mission profile. After 15 years of development, the HSF team aims to achieve a wider user and developer base by releasing the software open source. To ensure a successful release, the software required extensive testing, and the main scheduling algorithm required protections against new code breaking old functionality. …

Uv Space Imager Enclosure Coating, David Silva Cortez, Victor Alexander Rempel Dekhtyar, Maria L. Muñoz

Mechanical Engineering

The goal of this project is to reduce the amount of stray light entering an ultraviolet (UV) imager through absorption. This report outlines the use of ZnO nanoparticles mixed in an epoxy matrix for use in a CubeSat enclosure. Through testing, our team verified that the ZnO and epoxy coating experienced a peak absorption between 360-370 nm. The epoxy mixture with the .75% by weight ZnO nanoparticles absorbed up to 99.9 % of UV light at its peak. The effect on material properties, such as Young’s modulus and ultimate tensile strength, was also tested. Tensile tests demonstrated that adding ZnO …

The Effects Of Atomic Oxygen On Silicone And Carbon-Based Contamination, Mayana W. Gordon

Master's Theses

Understanding the space environment and contamination concerns of a spacecraft is critical in designing a successful mission. The ability for a spacecraft to meet its science objectives relies on systems functioning as intended. A concern for maintain- ing performance while on orbit is molecular contamination. Silicones have previously been shown to form a silica layer on their surfaces when exposed to atomic oxygen. For silicone contamination, this translates to a silica film on the contaminated surface. Missions such as Long Duration Exposure Facility and Evaluation of Oxygen Interactions with Materials III have indicated that the silica film can trap deposits …

Method And Simulation Of On-Orbit Sub-Microthrust Evaluation, Jonathan Hood

Master's Theses

With the advent of smaller satellites, along with the need for less than 0.1 μN precision attitude control for interferometry and imaging missions, finer micro- to sub-micro- thrusters have become an area of high interest. As thrusters are developed and ground-tested, it is necessary to evaluate their thrust performance on-orbit. On-orbit measurements offer actual thrust performance in mission conditions, free from ground facility vibrations and miniaturization restraints, and allow a thruster system to achieve a NASA Technology Readiness Level (TRL) of 7-8. A review is conducted of existing and proposed ground and on-orbit thrust measurement techniques. Experimental gaps and complementary …

Structural Loads And Preliminary Structural Design For A World Speed Record-Breaking Turbo-Prop Racing Airplane, Matthew G. Slymen

Master's Theses

The Cal Poly SLO Turbo-Prop Racer project aims to design a world speed record-breaking aircraft, capable of flying more than 550 miles per hour on a 3-kilometer closed course. To further this endeavor, this thesis presents the calculations of load distributions across the aircraft’s wing and tail and preliminary structural estimates of primary structural components for verification of the loads calculations and for use in a future finite element model. The aircraft’s fundamental design characteristics effect on the structure of the aircraft, namely the unique Y-tail design, are first examined. Then, loads are calculated in accordance with the regulation dictated …

Spacecraft Trajectory Optimization Suite: Fly-Bys With Impulsive Thrust Engines (Stops-Flite), Aaron H. Li

Master's Theses

Spacecraft trajectory optimization is a near-infinite problem space with a wide variety of models and optimizers. As trajectory complexity increases, so too must the capabilities of modern optimizers. Common objective cost functions for these optimizers include the propellant utilized by the spacecraft and the time the spacecraft spends in flight. One effective method of minimizing these costs is the utilization of one or multiple gravity assists. Due to the phenomenon known as the Oberth effect, fuel burned at a high velocity results in a larger change in orbital energy than fuel burned at a low velocity. Since a spacecraft is …

Development Of A Dual-Band Radio Repeater To Be Carried By A Fixed-Wing Small Unmanned Aerial System, Carl Recine

Master's Theses

With the continued rise in wildfires in California, and around the world, technological advancements are needed to improve the safety and effectiveness of wildland firefighters. One area that provides an opportunity for such development is the deployment of temporary communications networks. Currently, radio repeaters are set up on mountain tops in the response area; such repeaters do not provide flexibility once installed, still have blind spots, and require the time of valuable assets like helicopters to install.

This thesis will establish the feasibility of airborne radio repeaters for wildland firefighting. In order to successfully demonstrate the feasibility of such an …

Low-Cost Uav Swarm For Real-Time Object Detection Applications, Joel Valdovinos Miranda

Master's Theses

With unmanned aerial vehicles (UAVs), also known as drones, becoming readily available and affordable, applications for these devices have grown immensely. One type of application is the use of drones to fly over large areas and detect desired entities. For example, a swarm of drones could detect marine creatures near the surface of the ocean and provide users the location and type of animal found. However, even with the reduction in cost of drone technology, such applications result costly due to the use of custom hardware with built-in advanced capabilities. Therefore, the focus of this thesis is to compile an …

Aeroelastic Analysis Of Small-Scale Aircraft, Kent Roberts

Master's Theses

The structural design of flight vehicles is a balancing act between maximizing loading capability while minimizing weight. An engineer must consider not only the classical static structural yielding failure of a vehicle, but a variety of ways in which structural deformations can in turn, affect the loading conditions driving those deformations. Lift redistribution, divergence, and flutter are exactly such dynamic aeroelastic phenomena that must be properly characterized during the design of a vehicle; to do otherwise is to risk catastrophe. Relevant within the university context is the design of small-scale aircraft for student projects and of particular consideration, the DBF …

Characterization, Design, And Optimization Of Dual-Purpose Wind Turbines And Frost Protection Fans, Ethan Narad

Master's Theses

This thesis report outlines the creation of a MATLAB tool to design reversible machines that can function as both wind turbines and as agricultural frost protection fans. Frost protection fans are used to prevent crop loss during radiative freeze events during which a temperature inversion is present. Such a dual-purpose machine fundamentally has the constraint that it must use symmetric airfoils, so a suite of tools for automatically designing an optimized wind turbine blade with symmetric airfoils using the Blade Element Momentum (BEM) theory approach is presented. The BEM code is then re-derived and adapted for use with a frost …

Break The Ice Challenge, Peter Karkos, Alex Lewis, Eva Kouyate, Vy Han

Mechanical Engineering

The report documents and justifies team LEGION’s senior design project, from research and ideation to prototype manufacturing and testing. It begins by providing some background on the project and outlining the mission scenario given by NASA. This is followed by related literature on excavation of icy regolith on the moon, water transportation, lunar environment, and space law. Next, research is performed into existing products, such as patents and various designs from previous related NASA competitions.

After providing the relevant background information, focused objectives are outlined, with a problem statement, boundary sketch, and engineering specifications. The wants & needs of NASA …

On The Mobility Of Small Aperture Telescopes For Initial Orbit Determination And Apparent Magnitude Derivation Of Low Earth Satellites, Jonathan Ian Hernandez

Master's Theses

Maintaining Space Domain Awareness (SDA) of satellites in low Earth orbit (LEO) requires effective methods of tracking and characterization. Optical measurements of these objects are generally sparse due to limited access intervals and high angular rates. Light pollution and geographic obstructions may also preclude consistent observations. However, a mobile small aperture telescope grants the ability to minimize such environmental effects, thereby increasing capture likelihoods for objects within this regime. By enhancing LEO satellite visibility in this way, extensive orbital and visual data are obtainable.

An 8-inch Meade LX200GPS telescope equipped with a Lumenera SKYnyx2-0M CCD camera comprises the system that …

Developing A Light Curve Simulation Tool For Ground And Space-Based Observations Of Spacecraft And Debris, Andrew T. Ochoa

Master's Theses

A light curve is a plot of brightness versus time of an object. Light curves are dependent on orbit, attitude, surface area, size, and shape of the observed object. Using light curve data, several analysis methods have been developed to derive these parameters. These parameters can be used for tracking orbital debris, monitoring satellite health, and determining the mission of an unknown spacecraft.

This paper discusses the development, verification, and utilization of a tool that simulates light curve data. This tool models ground-based observations, space-based observations, self-shadowing geometry, tumbling debris, and controlled spacecraft. The main output from the tool is …

Optimization Of Interplanetary Transfer Trajectories Using The Invariant Manifolds Of Halo Orbits, Ryan Yedinak

Master's Theses

Traditionally, two-body dynamics have been used to design orbital trajectories for interplanetary missions using a series of Lambert’s transfers and gravity assists. Although these are reliable methods, they have extremely high fuel requirements, especially for missions to outer planets. From an orbital mechanics perspective, three ways of reducing fuel requirements for these types of missions are utilizing low energy transfer trajectories, applying low thrust engine parameters, and implementing orbit optimization techniques.

The goal of this thesis is to combine low energy transfers created from the dynamics of the Circular Restricted Three-Body Problem (CRTBP) with low-thrust orbit optimization techniques to develop …

Interior Point Optimization Of Low-Thrust Spacecraft Trajectories, Jordan D. Frederiksen

Master's Theses

Low-thrust interplanetary spacecraft trajectory optimization poses a uniquely difficult problem to solve because of the inherent nonlinearities of the dynamics and constraints as well as the large size of the search space of possible solutions. Tools currently exist that optimize low-thrust interplanetary trajectories, but these tools are rarely openly available to the public, and when they are available they require multiple interfaces between multiple different packages. The goal of this work is to present a new piece of low-thrust interplanetary spacecraft trajectory optimization software that is open-source and entirely self-contained so that more people can have access to the ability …