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Full-Text Articles in Engineering

Additive Manufacturing For Medical Education, Michael Noon Oct 2023

Additive Manufacturing For Medical Education, Michael Noon

College of Engineering Summer Undergraduate Research Program

A growing body of evidence is suggesting that anatomical knowledge, the keystone of many medical specialties, is suffering among new graduates. While a host of reasons are provided, one common thread that many point to is the decline of cadaver dissections in the classroom. Many virtual audio-visual tools are used to address this gap, yet evidence has shown their ineffectiveness. Given this gap, the high degree of flexibility found in additive manufacturing (AM), and the many uses AM has already found in the medical field, we propose its use to fill this gap, allowing for students to learn with touch …


Pla-S-Tech: Pla Sustainable Technology, Sean Sapper, Ryan Decarlo, Elle Whitney, Samantha Dombrowski, Dalton Prokop, Dominic Zaio, Tyler Stokes, David Deese, Blake Hengel, Yi Guo Apr 2023

Pla-S-Tech: Pla Sustainable Technology, Sean Sapper, Ryan Decarlo, Elle Whitney, Samantha Dombrowski, Dalton Prokop, Dominic Zaio, Tyler Stokes, David Deese, Blake Hengel, Yi Guo

Mechanical and Civil Engineering Student Publications

To recycle waste material produced by fused deposition modeling (FDM) 3D printers, a recycler was designed and manufactured to convert plastic scraps into usable filament. The device does so by breaking down plastic material to a uniform size with the shredder, melting and compressing these pieces into a cylindrical strand with the extruder, and wrapping this strand around a filament spool with the spooler. As the device is mostly made from commercially-available components, it is easily maintainable and user-serviceable, while also costing less than similar devices on the market.


On The Permittivity Of Xt-Cf20, Aaron Harmon, Wei Zhang, Victor Khilkevich Jan 2023

On The Permittivity Of Xt-Cf20, Aaron Harmon, Wei Zhang, Victor Khilkevich

Electrical and Computer Engineering Faculty Research & Creative Works

In This Work, the Permittivity of a 3D-Printed Carbon Fiber-Loaded Anisotropic Material, XT-CF20, is Examined Further. the Microstructure of XT-CF20 is First Examined Via Optical Imaging and is Shown to Be Composed of Inclusions that Are Aligned with the Print Direction of the Sample. the Permittivity Tensor for the Aligned Microstructure is Then Measured using a Capacitive Measurement Technique and Simulations Are Provided to Demonstrate the Validity of This Measurement Method. the Simulated Permittivity Values for XT-CF20 Samples with Varying Infill Structures Are Then Presented and Compared to the Measured Permittivity Values of Said Samples. an Error of Less Than …


Grey-Taguchi Approach To Optimize Fused Deposition Modeling Process In Terms Of Mechanical Properties And Dimensional Accuracy, Md Asif Bin Syed, Qausar Rhaman, Hasan Md Shahriar, Mohammad Muhshin Aziz Khan Jun 2022

Grey-Taguchi Approach To Optimize Fused Deposition Modeling Process In Terms Of Mechanical Properties And Dimensional Accuracy, Md Asif Bin Syed, Qausar Rhaman, Hasan Md Shahriar, Mohammad Muhshin Aziz Khan

Graduate Student Scholarship

Fused Deposition Modeling (FDM) is a process that allows for the rapid production of functional parts through the deposition of fused material layers in a sequential manner. FDM has flexibility and the potential to create complicated parts. This study aims to optimize the FDM process parameters in terms of tensile strength, flexural strength, and longitudinal shrinkage using the Grey-Taguchi approach. The input parameters chosen to study the effects on dimension and mechanical properties are layer thickness, the raster angle, fill density, the number of contours, printing temperature, and printing speed. The Taguchi L27 orthogonal array is used as the statistical …


Quasi-Static Multifunctional Characterization Of 3d-Printed Carbon Fiber Composites For Compressive-Electrical Properties, Ritesh Ghimire, Frank W. Liou Jan 2022

Quasi-Static Multifunctional Characterization Of 3d-Printed Carbon Fiber Composites For Compressive-Electrical Properties, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multifunctional carbon fiber composites provide promising results such as high strength-to-weight ratio, thermal and electrical conductivity, high-intensity radiated field, etc. for aerospace applications. Tailoring the electrical and structural properties of 3D-printed composites is the critical step for multifunctional performance. This paper presents a novel method for evaluating the effects of the coating material system on the continuous carbon fiber strand on the multifunctional properties of 3D-printed composites and the material's microstructure. A new method was proposed for the quasi-static characterization of the Compressive-Electrical properties on the additively manufactured continuous carbon fiber solid laminate composites. In this paper, compressive and electrical …


High Permittivity Anisotropic 3d Printed Material, Aaron Harmon, Victor Khilkevich, Kristen M. Donnell Jan 2022

High Permittivity Anisotropic 3d Printed Material, Aaron Harmon, Victor Khilkevich, Kristen M. Donnell

Electrical and Computer Engineering Faculty Research & Creative Works

In this work, the diagonal elements of the permittivity matrix for dielectric samples, 3D printed with a carbon fiber-loaded material (XT-CF20), are measured for frequencies within the range of 1 MHz to 18 GHz. These permittivity measurements demonstrated a strong anisotropy, indicating that the electromagnetic properties of the CF20 material depend on the infill method used to print. The importance of understanding the anisotropy for microwave device design is demonstrated via a dielectric-loaded cavity resonator application.


Workforce Development Strategies In Additive Manufacturing, Mel Cossette, Ismail Fidan, Gaffar Gailani, Angran Xiao Jan 2022

Workforce Development Strategies In Additive Manufacturing, Mel Cossette, Ismail Fidan, Gaffar Gailani, Angran Xiao

Publications and Research

Additive Manufacturing (AM), also known as 3D Printing (3DP), is one of the newest manufacturing technologies with growing utilization in our daily life. Parallel to this growth, new materials, machines, and specific processes are being developed to produce parts in better-finished quality, at lower cost, and with shorter production time. However, workforce education in this evolving field has not advanced at the same pace as the technology, lacking proven curriculums, high-quality/accredited degree programs, and specialized advanced degrees. In this paper, some best practices established by the authors are introduced. The list is far from exhaustive but is proven to be …


3d Printed High Density, Reversible, Chip-To-Chip Microfluidic Interconnects, Hua Gong, Adam T. Woolley, Gregory P. Nordin Feb 2018

3d Printed High Density, Reversible, Chip-To-Chip Microfluidic Interconnects, Hua Gong, Adam T. Woolley, Gregory P. Nordin

Faculty Publications

Our latest developments in miniaturizing 3D printed microfluidics [Gong et al., Lab Chip, 2016, 16, 2450; Gong et al., Lab Chip, 2017, 17, 2899] offer the opportunity to fabricate highly integrated chips that measure only a few mm on a side. For such small chips, an interconnection method is needed to provide the necessary world-to-chip reagent and pneumatic connections. In this paper, we introduce simple integrated microgaskets (SIMs) and controlled-compression integrated microgaskets (CCIMs) to connect a small device chip to a larger interface chip that implements world-to-chip connections. SIMs or CCIMs are directly 3D printed as part of the device …


A Robotics Framework For Simulation And Control Of A Robotic Arm For Use In Higher Education, Craig Christensen May 2017

A Robotics Framework For Simulation And Control Of A Robotic Arm For Use In Higher Education, Craig Christensen

MS in Computer Science Project Reports

Robotic arms have been in common use for a several decades now in many areas from manufacturing and industrial uses to hobby projects and amusement park rides. However, there have been very few attempts to make an inexpensive robot arm with a software stack for use in higher education. This paper will outline a control and interfacing software stack built on the Robot Operating System (ROS) and a simulation of the 5 degree of freedom (DoF) robotic arm.


The Risks Of Revolution: Ethical Dilemmas In 3d Printing From A Us Perspective, Erica L. Neely Oct 2016

The Risks Of Revolution: Ethical Dilemmas In 3d Printing From A Us Perspective, Erica L. Neely

Philosophy and Religion Faculty Scholarship

Additive manufacturing has spread widely over the past decade, especially with the availability of home 3D printers. In the future, many items may be manufactured at home, which raises two ethical issues. First, there are questions of safety. Our current safety regulations depend on centralized manufacturing assumptions they will be difficult to enforce on this new model of manufacturing. Using current US law as an example, I argue that consumers are not capable of fully assessing all relevant risks and thus continue to require protection any regulation will likely apply to plans, however, not physical objects. Second, there are intellectual …


Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas Aug 2016

Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (< 1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.


A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas Aug 2016

A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content ( < 1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.


Printed And Structurally Integrated Electronics For Air Force Applications, Daniel Berrigan, Benjamin Leever, Michael Durstock Nov 2015

Printed And Structurally Integrated Electronics For Air Force Applications, Daniel Berrigan, Benjamin Leever, Michael Durstock

Composites at Lake Louise (CALL 2015)

Both printed and flexible electronic systems promise to integrate functional devices into new form factors (e.g., structures or clothing) and environments. Of particular interest are the mechanically harsh environmental conditions to which military systems are sometimes exposed, which can be quite severe (i.e., upward of 100,000 G peak acceleration within 0.1 ms), and commercial off-the-shelf components are not designed to maintain functionality under such rugged conditions. The overarching aim of this project is to leverage the unique ability of additive manufacturing to digitally control materials properties in three dimensions to create multifunctional systems whose structure is ruggedized for mechanically these …


Development Of Porous Polymeric Implants For Use In Orthopedic Research And Development Applications, Alexander Caddell Apr 2012

Development Of Porous Polymeric Implants For Use In Orthopedic Research And Development Applications, Alexander Caddell

Honors College

Current orthopedic implants comprised of plastic, ceramic, or metal alloys are susceptible to surface degradation at the implant-implant interface. The resulting microscopic fragments cause tissue irritation that can lead to osteolysis. In addition, existing percutaneous implants, such as pins used to stabilize fractures, are prone to bacterial infections due to the inability of the surrounding soft tissue to adhere to the implant and form a biologic seal. The goal of this Honors Thesis was to develop porous polymeric implants for orthopedic research and development applications that improve upon current designs in an attempt to remedy the issues detailed above. A …