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Full-Text Articles in Engineering

Factors Affecting Dimensional Precision Of Consumer 3d Printing, David D. Hernandez Sep 2015

Factors Affecting Dimensional Precision Of Consumer 3d Printing, David D. Hernandez

International Journal of Aviation, Aeronautics, and Aerospace

This paper investigates the factors affecting dimensional precision of consumer-grade 3D printing, attempting to isolate and mitigate sources of error. The focus is on creating engineering prototypes of, tooling for, or finalized instances of mechanical devices. A specific fused deposition modeling printer – the Ultimaker 2 – is analyzed in terms of meeting precise physical dimensions, consistent shapes, and predictable surface finish. Extensive trial and error resulted in removal of several sources of bias, with square test articles exhibiting a lower-than-anticipated mean percentage error of -0.387% (SD = 0.559), a value comparable to other modern manufacturing techniques. A full …


Applications Of Ultrasonic Non-Destructive Testing In 3d Printing, Parker Lawley Jan 2015

Applications Of Ultrasonic Non-Destructive Testing In 3d Printing, Parker Lawley

The Journal of Undergraduate Research

To determine the capabilities of ultrasonic non-destructive testing methods in 3D printing, test specimens were designed to evaluate advantages and limitations in using ultrasoundC-scanning to determine 3D printing effectiveness. A Matlab program was written to process the data obtained from the UTwin software and ultrasound tank, as well as produce 3D models of the parts being tested. Thickness, types of features, and various printing methods were evaluated to determine how these characteristics vary in effectiveness of C-scan imaging. Results from the UTwin software C-scans were compared to the Matlab program’s imaging and three-dimensional modeling. After determining the capabilities of ultrasonic …