Engineering Commons^™

Solid Solution Strengthened Fe Alloys, Sidharth Krishnamoorthi, Ruizhe Su, Yifan Zhang, Xinghang Zhang

The Summer Undergraduate Research Fellowship (SURF) Symposium

Iron (Fe)-based alloys (such as steel) are widely used structural materials in industry. Numerous methods have been applied to improve their mechanical properties. In this study, we used a technique know as magnetron sputtering to deposit various Fe-based binary alloy coatings to investigate the influence of solutes on solid solution hardening. Several factors contribute to the solid solution hardening of the alloys, such as composition, atomic radius, modulus, and lattice parameter. After preliminary calculations and analysis, we selected several solutes, including molybdenum (Mo), niobium (Nb), and zirconium (Zr). The compositions of solutes were varied to be 2.5, 5, 8 atomic …

Thermophotovoltaic Devices: Combustion Chamber Optimization And Modelling To Maximize Fuel Efficiency, Arnold Chris Toppo, Ernesto Marinero, Zhaxylyk Kudyshev

The Summer Undergraduate Research Fellowship (SURF) Symposium

Currently, 110 billion cubic meters of natural gas (primarily methane), a potent greenhouse gas, are flared off for environmental and safety reasons. This process results in enough fuel to provide the combined natural gas consumption of Germany and France. The research team developed a thermophotovoltaic device to convert thermal energy to electricity at a high efficiency using proprietary emitters and combustion system. With the current focus being fuel efficiency and the combustion process, the assembly was simulated using ANSYS Fluent modelling software and the following parameters were optimized: air/fuel ratios, flow rates, and inlet sizes. Simultaneously the heat transfer across …

High Performance Mortar With 100% Recycled Aggregate Using Titanium Dioxide Nanoparticles, Molly Schrager, Vito Francioso, Arjun Kadakia, Mirian Velay-Lizancos

The Summer Undergraduate Research Fellowship (SURF) Symposium

Concrete and mortar are materials commonly used in construction. Their main compounds are cement, aggregates (sand and gravel) and water. In an effort to increase the sustainability of these materials, the idea of using recycled aggregates from ground old concrete and using it to make mortar and concrete has gained more interest. It has two advantages: it reduces the need to mine for raw materials and lessens the amount of old and defective concrete that is typically put in landfills. But, the use of recycled concrete aggregate lowers the strength of mortars and concretes because the residual compounds in the …

Determining The Optimal Traffic Opening Time Using Piezoelectric Sensors, Adlan Amran, Yen-Fang Su, Na Lu

The Summer Undergraduate Research Fellowship (SURF) Symposium

The Indiana Department of Transportation (INDOT) requires a reliable method of determining the early age quality of concrete to improve traffic opening time. We propose to develop an in-situ method that enables an accurate, efficient, and non-destructive health monitoring of concrete using the electromechanical impedance (EMI) technique coupled with a piezoelectric sensor named Lead Zirconate Titanate (PZT). The test was conducted by mounting a PZT sensor on mortar samples. The PZT sensor was then excited by a voltage to track the strengthening of samples. The data obtained from the EMI technique was refined using the Root Mean Square Deviation (RMSD) …

Comparison Of Pm-Hip To Cast Alloy 625 For Nuclear Applications, Alexander L. Bullens, Keyou Mao, Janelle P. Wharry, Esteban Bautista

The Summer Undergraduate Research Fellowship (SURF) Symposium

PM-HIP, or Powder Metallurgy and Hot Isostatic Pressing, metals have been a low cost alternative to forged and cast structural metals within various industries. The nuclear industry has recently developed interest in PM-HIP alloys, but further research needs to be done to quantify their mechanical properties and characterize the microstructure. Specifically, we must understand the mechanical and microstructural evolution of PM-HIP materials after long-term operation at the elevated temperatures that PM-HIP components will experience in service. We focus on Ni-base alloy Inconel 625, and compare the PM-HIP version to the cast version. Our methodology consists of annealing samples to various …

Cylindrical Shell Based Phase Transforming Cellular Materials: Designing A Recoverable Energy Dissipating Material, Gordon F. Jarrold, David Restrepo, Nilesh Mankame, Pablo Zavattieri

The Summer Undergraduate Research Fellowship (SURF) Symposium

Energy dissipating materials are used in a variety of impact events to protect more important parts of a system; one example of this is a football player’s helmet protecting a brain. A major drawback to classic energy dissipating materials however is that they dissipate energy through plastic deformation, meaning that after a single use, permanent deformations will prevent the material from being reusable to the same capacity as initially. We have designed a 1D cellular material in which geometric phase transformations in cylindrical shell elements are the primary energy dissipating mechanism, allowing for recoverability after use while keeping high energy …

Core-Shell Copper And Nickel Nanofoam: Uniform Electroplating And Properties, Hassan Zbib, David Bahr

The Summer Undergraduate Research Fellowship (SURF) Symposium

Characterizing materials on the nanoscale is a key factor to enhance nanotechnology in diverse applications, ranging from electronics to energy fields. However, controlling the structure of the material at the nanoscale or mimicking the nanoscale features of a structure that already exists requires linking processing conditions to the nanostructure. This work focuses on solids that show porous patterns at the nano-micro scale; these are often called cellular solids and classified into two categories: honeycombs and foams. This study focuses on nanofoams; with ligament dimensions in the sub-micron scale. Electrospinning has been developed to produce nanofoam structures of polymers with controlled …

Characterization Of Suspension Polymerized Polyacrylamide And Poly(Sodium Acrylate-Acrylamide) Copolymer And Their Size Influence On The Properties Of Concrete, Cole R. Davis, Kendra A. Erk, Stacey L. Kelly

The Summer Undergraduate Research Fellowship (SURF) Symposium

Shrinkage leading to cracking and mechanical instability is a major problem for concrete due to the loss of water during the curing process. However, through the addition of Superabsorbent Polymer (SAP) hydrogels, shrinkage can be prevented, increasing the strength of concrete. Characterization of suspension polymerized polyacrylamide (PAM) poly(sodium acrylate-polyacrylamide) (PANa-PAM) copolymer microsphere sizes, morphology and swelling behavior was conducted before adding them to concrete. Size was determined using microscopy paired with ImageJ analysis. Coulter Counter size characterization was also used to determine the particle size distribution. Swelling behavior was determined using the tea bag method as well as size analysis …

Evaluation Of Strain Distortion Correction Protocol Using Scanning Electron Microscopy And Digital Image Correlation, Alexandra Mallory, Alberto Mello, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Scanning electron microscopy in combination with digital image correlation (SEM-DIC) is a useful technique for measuring strain in materials at the micro-scale. In particular, it can be used to identify micro-scale strain localizations that are the precursor to material failure. While SEM produces high resolution images of the microstructure, the images also contain a large amount of distortion that, during DIC, will result in distorted strain values that require correction. In this project, a nickel-based alloy underwent cyclic mechanical fatigue at three different high temperatures to a targeted maximum strain. Scanning electron microscopy imaging was done on a 200x150μm area …

Mechanical Investigation Of Phase-Transforming Cellular And Origami Materials, John M. Cleveland, David Restrepo, Yunlan Zhang, Pablo Zavattieri, Nilesh Mankame

The Summer Undergraduate Research Fellowship (SURF) Symposium

Cellular materials, such as honeycombs and metallic foams, have attracted much attention due to their exceptional ability to absorb and diffuse mechanical energy. These materials have a wide range of applications, such as improving vehicle crash safety and helmet impact resistance. However, many of these materials are rendered unusable after one application. Phase-transforming cellular materials (PXCMs) utilize a reversible bistable mechanism to facilitate energy absorption from one-dimensional impacts and loads. These mechanisms have the added benefit over other cell structures of reusability. In this study, various PXCM designs are discussed and examined to determine their energy absorption capabilities.

Three different …

Metamodels Of Residual Stress Buildup For Machining Process Modeling, Stuart B. Mccrorie, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

In the process of machining materials, stresses, called residual stresses, accumulate in the workpiece being machined that remain after the process is completed. These residual stresses can affect the properties of the material or cause part distortion, and it is important that they be calculated to prevent complications from arising due to the residual stresses. However, these calculations can be incredibly computationally intensive, and thus other methods are needed to predict the residual stresses in materials for quick decision-making during machining. By using metamodels - a method of representing data where few data points exist - we can achieve an …

Characterizing Strain Accumulation, Residual Stress, And Microstructure Of Additive Manufactured Materials, Hannah K. Woods, Todd A. Book, Catalina Parada, Michael D. Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Additive Manufacturing (AM) is a rapidly evolving fabrication technology beneficial for its cost-saving potential to produce complex, low-volume shapes. However, AM materials are currently limited to nonstructural applications due to variability in their structural integrity, particularly their fatigue lives. IN718, Ti64, and Al10MgSi specimens manufactured by Direct Metal Laser Sintering (DMLS) were characterized based on variation of post-processing techniques and build direction. To understand the impact of each variable, surface roughness, hardness, residual stresses, microstructure, and strain accumulation in response to Low Cycle Fatigue (LCF) were studied. The use of Electron Backscatter Diffraction (EBSD) provided grain orientation and grain size …

Influence Of Warping On Stress For Restrained Concrete Slabs: For Application To Crcp, Corey M. Beck, W. Jason Weiss, Nathan T. Todd

The Summer Undergraduate Research Fellowship (SURF) Symposium

Continuously-reinforced concrete pavement (CRCP) is widely used in transportation system because of its low maintenance requirement. However, the need for large volumes of steel creates a high cost for new construction. The Illinois Tollway is preparing to substantially renovate highways in and around Chicago and this work seeks to understand how concretes of varying mixture designs can be made thinner by reducing the amount of built-in stress. The experiment examines warping in beams subjected to various degrees of restraint, in an effort to assess effectiveness at reducing warping in continuously reinforced concrete pavements. Value added methodologies such as internal curing …

Examining The Hydration And Mechanical Properties Of Cement Paste Containing Cellulose Nanocrystals, Yvette Valadez-Carranza, Charles Y. Chiu, W. Jason Weiss, Pablo Zavattieri, Jeffrey P. Youngblood

The Summer Undergraduate Research Fellowship (SURF) Symposium

Cellulose nanocrystals (CNCs) are a nano-scaled particulae material that has been shown to improve strength in cementitious pastes. One advantage of CNCs compared to other nano-materials is that CNCs are renewable and sustainable. The objective of this investigation is to investigate the influence of additional alkali content on the behavior of CNCs in cement paste. This work evaluates flexural and compressive strength as a function of heat of hydration—which measures the extent of reaction. Previous mechanical tests on cement paste containing cellulose nanocrystals (CNCs) have shown CNCs to improve the flexural strength of cement paste by approximately 30%. Isothermal calorimetry …

Synthesis And Thermoelectric Properties Of Cusbs2, Tianyue Gao, Haiyu Fang, Yue Wu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Copper antimony sulfide, CuSbS2 nanoparticles have a large potential of being a good thermoelectric material because they are made up of earth abundant elements. Thermoelectric materials can convert thermal energy into electricity, so that the wasted energy can be saved. Also, by using this earth abundant material, we can make thermoelectric materials much cheaper. The hypothesis of this study is that CuSbS2 could have a large Seebeck coefficient, one of the most important factors of thermoelectric materials, because of the complexity of its band structure. The other hypothesis is that thermal transport could be significantly suppressed through nanostructuring. There are …

He+ Ion Irradiation On Tungsten Surface In Extreme Conditions, George I. Joseph, Jitendra Tripathi, Sivanandan S. Harilal, Ahmed Hassanein

The Summer Undergraduate Research Fellowship (SURF) Symposium

Higher melting point (3695K), lower sputtering yield and most importantly, lower in-bulk, and co-deposit retention at elevated temperature makes tungsten (W) as a potential candidate for plasma-facing component (PFC) in the international thermonuclear experimental reactor (ITER)-divertor. Helium ion (He⁺) bombardment on W can cause wide variety of microstructural evolution, such as dislocation loops, helium holes/bubbles and fibre-form nanostructures (Fuzz) etc. In this work, 100 eV He⁺ ion irradiation, at temperature ranges from 500°C to 1000°C, will be performed on mechanically polished mirror like W surfaces. The surface modification and compositional analysis, due to ion irradiation, will be …

Finite Element Analysis Of Bolted Connections Under Fire, Ke Liu, Qiaqia Zhu, Amit H. Varma

The Summer Undergraduate Research Fellowship (SURF) Symposium

Over the course of human history, fire disasters are one of the major catastrophes that causes loss of lives and properties. In order to ensure building safety against fire, civil engineers seek to understand the behavior of structures at high temperatures. Moreover, they need to study the behavior of bolted connections, given the important role it plays in steel structures. Sarraj (2007) proposed a plate-bearing computational model used to describe this behavior; however, it has never been experimentally verified. Prior to this specific project, a series of single-bolted connection tests at 400°C and 600°C were conducted in the Bowen Laboratory …

Microstructure Development Of Granular System During Compaction, Chen Shang, Marcial Gonzalez

The Summer Undergraduate Research Fellowship (SURF) Symposium

Granular materials is the second most manipulated material in the industry today. They are easy to transport and more and more newly developed materials cannot stand the process of traditional casting, like energetic materials and bio-materials, but will survive the powder compaction process. Having a better understanding of the microstructure development of granular systems during compaction process, especially for particles that will heavily deform under loading, will give an insight of how to better process the powders to produce materials with overall better performance comparing to bulk materials. The main theory and mechanism applied are Hertz law and nonlocal contact …

Dynamic Response Of Textile Material Under Transverse Impact, Yuchen Zheng, Matthew C. Hudspeth, Weinong W. Chen

The Summer Undergraduate Research Fellowship (SURF) Symposium

Textile materials, such as Dyneema and Kevlar, are the major raw materials for state of the art military or personal security armor vests. However, in impact experiments, actual observed penetration speed is much lower than theoretically predicted penetration speed. Each armor vest is composed of high performance yarns which are woven together to form fabrics, which when stacked together form a vest. Understanding penetration behavior of yarns is essential to evaluate the performance of fabric, which will be useful for the design of better vests. The project is composed of three parts: static experiments, dynamic yarn experiments and dynamic fabric …

Fiber Length And Orientation In Long Carbon Fiber Thermoplastic Composites, Imad Hanhan, Connor Sullivan, Bhisham Sharma, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Carbon fiber composites have become popular in aerospace applications because of their lightweight yet strong material properties. The injection molding process can be used to produce discontinuous fiber composites using less time and resources than traditional methods, thereby broadening carbon fiber composites’ applications in different industries. Utilization of longer fibers offers more load carrying capability and superior strength properties for injected molded composites. Since the fiber length and the orientation distribution in Long Fiber Thermoplastics (LFTs) directly affects LFT composites’ material properties, there is a need to study the microstructure of LFTs and characterize fiber length and orientation distributions. Therefore, …

Molecular Exploration Tool, Weiyi Cao, Nicolas Onofrio, Alejandro Strachan

The Summer Undergraduate Research Fellowship (SURF) Symposium

Density Functional Theory (DFT) which is based on quantum mechanics theory has been broadly used to compute the energy and the structure of molecules and solids. However, the DFT method is limited when running calculations for a large system and only thousands of atoms can be solved. Alternatively, Molecular Dynamics (MD) simulation can be used to investigate the properties of the atomic system for large systems in the classical mechanics approximation. When running the MD simulation, the electronic structure is approximated by Force Fields (FF) which can be parametrized against DFT calculations. Nevertheless, the accuracy of the MD results and …

Bio-Inspired Helicoidal Composites: 3d Printing And Experiments, Michael E. Jones, Pablo Zavattieri, Nobphadon Suksangpanya

The Summer Undergraduate Research Fellowship (SURF) Symposium

Materials that are impact resistant enough for personal protection in sports, transport, and combat are not also lightweight, strong, tough, and impact tolerant. Nature can provide inspiration for novel materials that can meet these needs. The hierarchical composite of the stomatopod’s, or mantis shrimp’s, dactyl club has been shown to have high impact resistance and damage tolerance due to its helicoidal fiber reinforcement(1,2). Analyzing helicoidal composites of different pitch angles (angles between adjacent rows of fibers) under quasi-static, displacement-controlled loading has provided insights into the fracture mechanisms of the composite structure and how they affect the macroscopic properties of the …

Crack Propagation Simulation Tool, Nilofer Rajpurkar, Hojin Kim, Alejandro Strachan

The Summer Undergraduate Research Fellowship (SURF) Symposium

In the massively engineered world that exists today, understanding material behavior is of paramount importance in caring for human safety in design. Molecular dynamic simulations on crack propagation through materials allow visualization of material behavior under stress. The tool, developed by the nanoHUB group as a part of the Network for Computational Nanotechnology at Purdue University, makes performing such simulations accessible to undergraduate students, highly qualified researchers, and all those in between. First, the input deck for the simulation parameters was simplified from the complex, language-specific code into a simple, user-friendly Graphic User Interface (GUI). Several interesting example cases were …

Next Generation Crystal Viewing Tool, Zach Schaffter, Gerhard Klimeck

The Summer Undergraduate Research Fellowship (SURF) Symposium

The science and engineering community is limited when it comes to crystal viewing software tools. Each tool lacks in a different area such as customization of structures or visual output. Crystal Viewer 2.0 was created to have all of these features in one program. This one tool simulates virtually any crystal structure with any possible material. The vtkvis widget offers users advanced visual options not seen in any other crystal viewing software. In addition, the powerful engine behind Crystal Viewer 2.0, nanoelectronic modeling 5 or (NEMO5), performs intensive atomic calculations depending on user input. A graphical user interface, or GUI, …

Compression Testing And Failure Modes Of Steel-Concrete Composite (Sc) Structures For Nuclear Containment, Patrick Michael Wanamaker, Amit H. Varma

The Summer Undergraduate Research Fellowship (SURF) Symposium

Although being able to provide much cleaner power than burning coal and other fossil fuels, nuclear power plants are still a tough sell to the general public due to their history of being spontaneously dangerous. The containment structures surrounding these nuclear plants, however, can play a huge role in reducing the risks associated with them. Relatively new designs for these containment assemblies, known as SC (steel-concrete composite) structures, aim to increase the strength and durability of the containment facilities while keeping costs down. By varying the spacing between shear studs, the ratio of concrete to steel, and the ratio of …

Validation Of Long-Fiber Thermoplastic Composite Models, Christian A. Vuong, Megan Kinney, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

With increased pressure to reduce energy consumption, long-fiber reinforced thermoplastic composites (LFTs) are of interest to aerospace and automotive industries due to their light weight in combination with other desirable mechanical properties and ease of manufacturing to replace common materials such as aluminum and magnesium. However, the performance of LFTs is highly dependent on microstructural variables such as fiber length and orientation, which are heavily influenced by the manufacturing process. Accurately predicting these factors would allow for more rapid advances in LFTs by reducing the experiments needed for certification and decreasing expenses. While models that serve this purpose exist, the …