Engineering Commons^™

Vanadium Redox Flow Batteries: Design And Experimentation, Matthew George

Williams Honors College, Honors Research Projects

Vanadium flow batteries (VFB) are a type of battery that has potential as a grid-scale energy storage solution. An original design for a lab-scale VFB is presented herein, along with a procedure for electrolyte preparation from V₂O₅ using oxalic acid. The flow cell is constructed from Delrin, Teflon, Kynar, Santoprene, Nafion, graphite plate, and porous carbon. Two diaphragm pumps along with polyethylene, PVC, and Santoprene tubing are used. The active area is 58 cm². The battery was charged using a DC power supply at a constant current of 4 A with corresponding initial voltage of …

Residence Time Distribution Of Mixing Based On Mathematical Modeling, Michelle Ayers

Williams Honors College, Honors Research Projects

Two different mathematical models were investigated for their use in describing the residence time distribution (RTD) of an industrial mixer. The first model investigated was the tanks-in-series model, while the second model was a combination of two branches of tanks-in-series. The tanks-in-series model is capable of characterizing the mixing present in the flow, but cannot detect non-idealities in flow such as bypassing and dead space. The multi-branch model has mathematical complexity, but it uses the second branch of flow to detect the presence of this non-ideal flow, determine if it is dead space of bypassing, and characterize how well-mixed the …

Evaluation Of Silane-Doped Epoxy Coatings For Resisting Aluminum Corrosion By Oxalic Acid, An A. Niger Metabolite, Alex Pica

Williams Honors College, Honors Research Projects

The goal of this study was to investigate whether silane-doped epoxy coatings are capable of preventing corrosion of aluminum alloy 2024-T3 by oxalic acid, one of the primary metabolites of the fungus Aspergillus Niger. Previous research suggested the success of these types of coatings at preventing AA 2024-T3 corrosion in saline solutions, and this study was meant to build on those findings by investigating the efficacy of the coating in an acidic environment.

Each coating was applied to an AA 2024-T3 coupon by dissolving the epoxy and varying amounts of 3-aminopropyltriethoxysilane in acetone and then dripping the solution onto …

Investigation Of Scanning Kelvin Probe Techniques, Nicholas D'Angelo Jr., Hongbo Cong

Williams Honors College, Honors Research Projects

The original scope of this work was to advance the understanding of corrosion properties of additively manufactured (AM) materials by correlating microstructural defects in AM materials to the material conventional counterparts utilizing a scanning kelvin probe [Ametek VeraSCAN Electrochemical System]. However, upon the initiation of project research, it was observed that the system was not operational due to unknown hardware and software problems. The evolved scope of this work was to reconcile the operational issues and develop a repair and mitigation plan. After extensive troubleshooting, it was determined that the software was not properly configured, and the electrometer had permanently …

Environmentally Friendly Alternates To Chemlok 233 Adhesive Cement, Madeline M. Busch

Williams Honors College, Honors Research Projects

The purpose of this project was to determine and qualify suitable, environmentally friendly replacement(s) for the current Chemlok 233 adhesive cement used by UTC Aerospace. Chemlok 233 was discontinued by the manufacturer based on the availability of a hazardous solvent (Trichloroethylene – TCE). The Chemlok 233 Control and four Experimental alternates with similar properties were lab tested for adhesion strength in various UTC proprietary cement specifications. The specifications modeled Chemlok’s uses in the construction of pneumatic de-icers. Chemlok 2332 was selected for use in Cement A, and Chemlok 402 was chosen for use in Cement B based on their highest …

Interfacial Corrosion Of Copper And The Formation Of Copper Hydroxychloride, Mary Teague, Shengxi Li, Hongbo Cong

Williams Honors College, Honors Research Projects

Electrical circuitry is an industry, among many others, heavily using the element of copper. Ensuring the mechanical integrity of Cu is crucial, especially in salt environments, for the multifaceted composition of circuits. 4N NaCl solution (equilibrium concentration in ~84% RH) simulated this three-phase system. Rectangular Cu samples were partially immersed in both ambient and continuous lab air sparging atmospheres to understand waterline corrosion of the metal. Open circuit potentials (OCP) were continuously taken during the immersion testing for a maximum of 5 days. A scanning electron microscopy (SEM) equipped with an energy dispersive X-ray spectrometer (EDS), Raman spectroscopy, and 3-D …

Modeling The Effect Thickener Structure Has On The Oil Release Of Grease, Dana Cressman

Williams Honors College, Honors Research Projects

Our hypothesis was that the thickener type and micelle concentration of grease affected its viscoelastic properties. Measurements were made using a TA AR G2 rheometer and calculations were made using TA rheometer analysis software to characterize the viscoelastic response of grease under oscillatory shear and frequency tests. The oscillatory frequency tests determined the critical micelle concentration. The oscillatory stress tests were taken at temperatures from 5 to 65 degrees Celsius to create a master curve based on time temperature superposition of the measurements. The crossover points of G’ and G” on the oscillatory stress tests demonstrated where the grease transitions …