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Full-Text Articles in Engineering

Metallurgical And Thermal Processing Investigation Of Additively Manufactured Superalloys Jbk-75 And Nasa-Hr-1, Allyse Birken, Derek Noel Jun 2021

Metallurgical And Thermal Processing Investigation Of Additively Manufactured Superalloys Jbk-75 And Nasa-Hr-1, Allyse Birken, Derek Noel

Materials Engineering

Aerojet Rocketdyne is investigating the use of directed energy deposition (DED), an additive manufacturing process, to reduce cost and lead time for manufacturing complex rocket engine components for their RS-25 engines. JBK-75 and NASA-HR-1, two Fe-Ni-base, age-hardenable (γ′) superalloys, are used for nozzle structural jackets and hot gas manifolds. Currently, these parts are produced using traditional forging or casting methods followed by intensive machining operations. Additionally, these alloys were designed for use in the wrought condition and require a different set of post-processing heat treatments when produced using DED due to their dendritic, segregated microstructure in the as-built condition. Homogenization …


Solvent Analysis Of Phenolic Resin Glass Fiber Reinforced Prepreg During Out-Time, Sixin Zhai, Crystal Ipong Jun 2021

Solvent Analysis Of Phenolic Resin Glass Fiber Reinforced Prepreg During Out-Time, Sixin Zhai, Crystal Ipong

Materials Engineering

Phenolic resin glass fiber reinforced prepregs are highly suitable for airplane interior components due to their high fire resistance, high temperature performance, and low-density characteristics. Safran Cabin seeks to improve their storage of the phenolic resin prepreg during their manufacturing process. The issues the company faces are the occasional delamination of prepreg laminas or the loss of tackiness rendering the lamina unfit for use. The area of investigation was determining the weight loss of volatiles during out-time. The term “out-time” consists of the time the prepreg experiences in transit, on the shop floor, and in short-term temperature-controlled storage. Simulated storage …


Development Of A Marine Biodegradable Target Balloon, Blake Samuel Robinson, Arash Sam Akhavi, David Leonardo Albarran-Martinez Jun 2021

Development Of A Marine Biodegradable Target Balloon, Blake Samuel Robinson, Arash Sam Akhavi, David Leonardo Albarran-Martinez

Materials Engineering

The US Navy utilizes PVC target balloons, known as Killer Tomatoes, that are inflated onboard a naval vessel then deployed into the ocean to calibrate a variety of weaponry. The Navy has requested the investigation of biodegradable polymers to replace the PVC in attempts to reduce ocean waste that is generated from the leftover PVC material. After communicating with American Pacific Plastic Fabricators (APPF), the current manufacturer of the Killer Tomatoes, we gained an understanding of the manufacturing process and the material requirements that would allow a new material to be integrated into their current process. Two proprietary, trial polymers …


The Effects Of Glass Fiber Fillers On Epoxy Resin Performance, Ashton Robert Reinhold, Manuel Jose Aguirre Ii Jun 2021

The Effects Of Glass Fiber Fillers On Epoxy Resin Performance, Ashton Robert Reinhold, Manuel Jose Aguirre Ii

Materials Engineering

Premature failure of filtration members in biochemical processing is a costly issue for manufacturers. This research aims to determine whether or not the premature failure due to thermal fatigue in medical filtration devices can be mitigated by glass fiber addition. The study was conducted to identify the effects of e-glass fiber filler content in an epoxy matrix on the mechanical and thermal properties of the epoxy system. The epoxy was evaluated over a filler content of 0-50wt% in level increments of 12.5wt% and temperatures ranging from ambient to 160°C in increments of 15°C. Cylindrical and tensile bar specimens were prepared …


Effects Of Uv Exposure On The Thermo-Mechanical Properties Of Cactus Based Biopolymers, Madison Glozer, Megan Bolling, Addison Wolfson Jun 2021

Effects Of Uv Exposure On The Thermo-Mechanical Properties Of Cactus Based Biopolymers, Madison Glozer, Megan Bolling, Addison Wolfson

Materials Engineering

The viability of renewable biopolymers as sustainable alternatives to synthetic plastics is promising, however ultra-violet (UV) radiation can lead to premature degradation and reduction in the material’s performance. Biopolymers comprised of nopal cactus juice, animal protein, natural wax, and glycerin in differing percentages were studied to obtain thermo-mechanical data in relation to UV exposure. To quantify degradation, dynamic mechanical analysis, thermogravimetric analysis, differential scanning calorimetry, infrared spectroscopy, goniometry and gravimetric measurements were performed. Each formulation experienced mass loss as a result of UV exposure, which could be attributed to water evaporation. The thermogravimetric analysis indicated a reduction in the second …


Pressure Driven Desalination Membranes: Lyotropic Liquid Crystals Containing Single Walled Carbon, Matteo A. Del Giudice, Samantha Castillo Merigold Jun 2021

Pressure Driven Desalination Membranes: Lyotropic Liquid Crystals Containing Single Walled Carbon, Matteo A. Del Giudice, Samantha Castillo Merigold

Materials Engineering

This project presents a potential alternative desalination technique that utilizes the ion rejection properties of single walled carbon nanotubes dispersed in a lyotropic liquid crystal (LLC) matrix. Previous research has pointed to the polymerizable surfactant methacryloxy ethyl hexadecyl dimethyl ammonium bromide (C16MA) having capabilities of filtering molecular components smaller than a nanometer, when oriented in cylindrical micelles. SWCNTs were dispersed in deionized water by probe sonication and addition of surfactant cetyltrimethylammonium bromide (CTAB) due to SWCNTs’ hydrophobic properties. Membranes were produced containing 55wt% C16MA, 37wt% DI water, 0.1wt% with respect to the monomer (WRM) SWCNTs, 1.9 wt% WRM 2,2-dimethoxy-2-phenylacetophenone (photointiator), …


Effect Of Distal Core Flattening On 304 Stainless Steel Guide Wires, Khanh Phan Jun 2021

Effect Of Distal Core Flattening On 304 Stainless Steel Guide Wires, Khanh Phan

Materials Engineering

Abbott Vascular produces a variety of medical guide wires to accommodate a wide array of minimally invasive medical procedures. Certain types of these wires have the distal core flattened to improve specific properties such as flexibility and steerability. However, it is unknown how this affects the other mechanical properties of the wire. Abbott Vascular provided two types of wire to test the effects of distal core flattening on the mechanical performance of the wires. One group of wires was made from 304 single spring stainless steel with no flattening performed. The other group of wires was made from 304 triple …


Uv Polymerization Of A Zwitterionic Antifouling Membrane Coating, Amanda Jia-Hwa Tsai, Vincent Matthew Guarino Jun 2021

Uv Polymerization Of A Zwitterionic Antifouling Membrane Coating, Amanda Jia-Hwa Tsai, Vincent Matthew Guarino

Materials Engineering

Membrane filtration is used in a wide array of industries to separate components in a mixture. Filtration membranes suffer from the external deposition of pollutants and microorganisms, a phenomenon known as fouling. Fouling reduces the lifetime of a membrane and therefore increases production costs. The goal of this project was to modify the surface of a hydrophobic commercial membrane with a charged coating to induce antifouling properties. A zwitterionic monomer, sulfobetaine methacrylate (SBMA), was used for its steric hindrance and hydration shell formation mechanisms, which result in superior non-specific antifouling performance. When polymerizing the coating onto the surface of the …


Reducing The Fouling Of Microfiltration Membranes Through Uv-Initiated Surface Modifications Using Poly (Ethylene Glycol) Based Monomers, Christopher Lo, Matthew Truong Jun 2021

Reducing The Fouling Of Microfiltration Membranes Through Uv-Initiated Surface Modifications Using Poly (Ethylene Glycol) Based Monomers, Christopher Lo, Matthew Truong

Materials Engineering

Meissner Filtration Product Inc. designs and manufactures membranes for food and beverage, microelectronics, ultrapure chemicals, and pharmaceutical industries. Membrane filters utilized in these industries have lifetimes greatly limited due to membrane fouling. Increasing membrane lifetime will reduce downtime, waste, and cost of operation. The proposed project is aimed to develop a methodology for synthesizing a fouling-resistant polymer coating layer on hydrophobic membrane surfaces for reducing membrane fouling and increasing membrane filterability (membrane lifetime) that are critical for effective membrane operations in the pharmaceutical industry. In this study, commercial membranes were coated with a solution containing a monomer, crosslinker, and photoinitiator …


Strengthening Of 7175 Aluminum Alloy Through Multi-Step Aging Process, Colin E. Masterson, Ryland W. Jolliffe Jun 2021

Strengthening Of 7175 Aluminum Alloy Through Multi-Step Aging Process, Colin E. Masterson, Ryland W. Jolliffe

Materials Engineering

7175 is a heat-treatable aluminum alloy commonly used in aerospace forgings. This alloy is aged with a multi-step heat treatment. This treatment must balance strength with stress corrosion cracking resistance through a degree of overaging. The team was tasked by Weber Metals to increase the strength of this treatment without sacrificing stress corrosion cracking resistance. Both two-step and retrogression and reaging treatments were tested in experiments to find a heat treatment that could increase the yield and tensile strength by 1-2 ksi while maintaining a minimum electrochemical conductivity equivalence of 38% relative to copper. Two-step aging is the more conventional …


Analysis Of The Use Of Waste Material In 3d Printing, Alexander Laurence Jun 2021

Analysis Of The Use Of Waste Material In 3d Printing, Alexander Laurence

Materials Engineering

Globally, only 9% of plastic by mass is recycled. Allowing consumers to directly convert polyethylene terephthalate (PET) waste into 3D filament can increase the recycling rate by reducing contamination and costs from traditional large-scale recycling methods. This was tested by heating strips of PET to various temperatures within its glass transition region and pressing a roller with a 1.75 mm indentation against it to observe strip deformation. PET was also placed in a hemispherical well with a 1.75 mm diameter hole at the bottom and heated above its melting temperature to determine the mass of PET required to extrude 3D …