Engineering Commons^™

Design And Evaluation Of The 3d Printed Electromagnetic Absorber Built With Conductive Carbon-Filled Filament, Rui Mi

Masters Theses

"This research presents an application of the resistive frequency selective surface (FSS) fabricated with a 3D printed conductive material as an electromagnetic absorber for the EMI-reducing door. This solution allows to reduce radiated emissions of a router system. The resistive frequency selective surface has a three-layer structure. The top layer is a 3D printed FSS pattern, the middle layer is an air gap, and the bottom layer is a metal plane.

The first paper presents the methodology for manufacturing a frequency selective surface using the 3D printing technology, including the material characterization, design, fabrication, and evaluation.

The unpublished content presents …

3d Printing Reinforced Concrete Structures, Bryce Tyler Tafolla

Masters Theses

"This study aims to investigate a 3D printing method to directly incorporate continuous reinforcement into concrete structures. The ability to design and produce complex structures with optimized topographical configuration can be used to reduce potential material waste while maintaining the required structural strength. Furthermore, the ability to actively incorporate reinforcement into printed members substantially reduces potential labor requirements and eliminates the need to set up formwork.

The study began its initial approach with a manual extrusion process containing reinforcement to observe the necessary constraints required to achieve a printing system with this functionality. The second stage of development was designing …

Estimation Of The Fatigue Life Of Additively Manufactured Metallic Components Using Modified Strain Life Parameters Based On Surface Roughness, Peter Grohs

Masters Theses

In this study, a method is developed to estimate the effects of surface roughness on the fatigue life of additively manufactured titanium Ti6Al4V, aluminum 7075–T6, and steel 4340 alloys through modified strain life parameters using finite element analysis (FEA). This method is highly beneficial to the fatigue analysis of as-built additively manufactured metal components, which possess rough surfaces that reduce fatigue life significantly but are challenging to analyze directly using finite element simulation because of complex geometries, i.e., modeling an exact surface profile is arduous.

An effective stress concentration factor, incorporating roughness data, is defined to quantify their effects on …

Development Of Test Methods For Characterizing Extrudability Of Cement-Based Materials For Use In 3d Printing, Jonathan Thomas Kuchem

Masters Theses

"3D printing is the process of creating three-dimensional objects using an automated additive manufacturing process. The 3D printing process has been used with materials such as metals and polymers, but application with cement based materials for the construction industry has yet to be developed. In this research, two main problems were investigated for printing cement based composite materials: extrudability and tensile reinforcement. Fiber-reinforced concrete (FRC) was studied as an internal reinforcing system to increase tensile/flexural strength. First, FRC was studied to investigate mechanical properties and use of fibers from waste tires as an environmentally friendly option. A reference mixture with …

Viability Of Additive Manufacturing For Production And Tooling Applications: A Development Of The Business Case, Christopher Charles Griffin

Masters Theses

As marketplace competition drives industrial innovation to increase product value and decrease production costs, emerging technologies foster a new era through Industry 4.0. One aspect of the movement, additive manufacturing, or 3D [three-dimensional] printing, contains potential to revolutionize traditional manufacturing techniques and approach to design. However, uncertainties within the processes and high investment costs deter corporations from implementing and developing the technology. While several industries are benefitting from additive manufacturing’s current state, as the technology continues to progress, more companies will need to evaluate it for industrial viability and adoption. As such, there exists a need for a framework to …

Design And Realization Of A Nonlinear Vibration Energy Harvester For Cost Effective Additive Manufacturing, Rodrigo Barriuso De Juan

Masters Theses

Environmental energy harvesting has always been an attractive solution to the search for sustainable energy sources. Combined with the miniaturization and power consumption reduction of sensors and portable electronic devices, the possibility of powering using environmental energy, like vibration energy, instead of conventional batteries increases exponentially. Vibrational energy harvesting can be achieved using devices based on different physical phenomena. Electromagnetic based devices seem to be among the most effective when considering the power output levels within low frequency applications. However, these devices have always had inherent challenges including size and manufacturing cost reduction as well as limitations on the range …

Healing Of Bone Defects In A Rodent Calvarial Defect Model Using Strong Porous Bioactive Glass (13-93) Scaffolds, Yinan Lin

Masters Theses

"The main objective of this project was to evaluate the capacity of strong porous silicate (13-93) bioactive glass scaffolds prepared by a robocasting technique to regenerate bone and stimulate angiogenesis in a rat calvarial defect model. The scaffolds were created with the same grid-like microstructure but in a variety of formulations: (i) as-fabricated, (ii) pretreated in an aqueous phosphate solution to convert the glass surface to hydroxyapatite, (iii) loaded with bone morphogenetic protein-2 (BMP2) (1 µg per scaffold), and (iv) doped with copper (0.4-2.0 wt. % CuO). When compared to the as-fabricated scaffolds, the pretreated scaffolds enhanced bone regeneration at …