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Full-Text Articles in Engineering

Modeling And Validations Of Control Parameters For Material Extrusion-Based Additive Manufacturing Of Thixotropic Aluminum Alloys., Lars Herhold Aug 2018

Modeling And Validations Of Control Parameters For Material Extrusion-Based Additive Manufacturing Of Thixotropic Aluminum Alloys., Lars Herhold

Electronic Theses and Dissertations

Additive Manufacturing (AM) with metals has been accomplished mainly through powder bed fusion processes. Initial experiments and simulations using Material Extrusion Additive Manufacturing (MEAM) have been performed by various researchers especially using low melting alloys. Recently Stratasys Inc. submitted a patent application for the use of their Material Extrusion technology also called Fused Deposition Modeling (FDM) where they describe the process using thixotropic semi-solid alloys. Currently this process using semi-solid, engineering type alloys such as A356 or THIXALLOY 540 aluminum have not been researched to evaluate the control parameters. This research combines the in-depth knowledge of applying thixotropic semi-solid aluminum …


Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani Jul 2018

Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani

Electronic Theses and Dissertations

Laser-Powder Bed Fusion (L-PBF) has been considered for some time by the injection molding industry for the fabrication of tooling for injection molding in order to address large lead times and costs for tool-making. Computer-aided simulations are also routinely used to evaluate new part and mold designs as well as understanding the effects of material compositions and processing conditions on part quality and overall productivity. However, there remains a significant need to integrate the perspectives from injection molding, 3D printing, metal powders, and component design and process simulation to better utilize LPBF for fabricating tooling required for injection molding. The …


Synthesis And Behavior Characterization Of Multi-Scale Hierarchical Structured Composites, Jacob M. Mayfield Jan 2018

Synthesis And Behavior Characterization Of Multi-Scale Hierarchical Structured Composites, Jacob M. Mayfield

Electronic Theses and Dissertations

The purpose of the synthesis of a multi-scale hierarchical composite material was to create a material with a high specific strength, a low mass, and high strength material. To achieve this the material categorization of the Formlabs Tough V2 resin was conducted. The resin was used in the construction of a bio-mimicry diamond lattice structure. The structure was subjected to compression testing to characterize the material properties. The Tough V2 resin structure combined with cellulose created a multi-scaled material on Macro and Micro levels to show the bio-inspired design to increase the material properties in a favorable manor. The Tough …