Engineering Commons^™

Dependence Of Microstructure Evolution, Texture, And Mechanical Behavior Of A Mg Alloy On Thermo-Mechanical Input During Friction Stir Processing, Zhenzhen Yu

Doctoral Dissertations

In this thesis, the relationship among friction stir processing (FSP) parameters, microstructure evolution, texture development, and mechanical hehavior of AZ31B Mg alloy was investigated.

First of all, in order to reveal the correlation among the deformation conditions, dynamic recrystallization (DRX) mechanisms, and microstructure evolution in the Mg alloy, hot compression tests at a wide range of Zener-Hollomon parameter (Z) values were conducted. Through optical microscopic examination, it was found out that above a critical Z value, twinning influences the DRX process resulting in a more effective grain refinement, which is manifested in a significant change in the slope of the …

Energetics And Kinetics Of Dislocation Initiation In The Stressed Volume At Small Scales, Tianlei Li

Doctoral Dissertations

Instrumented nanoindentation techniques have been widely used in characterizing mechanical behavior of materials in small length scales. For defect-free single crystals under nanoindentation, the onset of elastic-plastic transition is often shown by a sudden displacement burst in the measured load-displacement curve. It is believed to result from the homogeneous dislocation nucleation because the maximum shear stress at the pop-in load approaches the theoretical strength of the material and because statistical measurements agree with a thermally activated process of homogeneous dislocation nucleation. For single crystals with defects, the pop-in is believed to result from the sudden motion of pre-existing dislocations or …

Laser Textured Calcium Phosphate Bio-Ceramic Coatings On Ti-6al-4v For Improved Wettability And Bone Cell Compatibility, Sameer R. Paital

Doctoral Dissertations

The interaction at the surfaces of load bearing implant biomaterials with tissues and physiological fluids is an area of crucial importance to all kinds of medical technologies. To achieve the best clinical outcome and restore the function of the diseased tissue, several surface engineering strategies have been discussed by scientific community throughout the world. In the current work, we are focusing on one such technique based on laser surface engineering to achieve the appropriate surface morphology and surface chemistry. Here by using a pulsed and continuous wave laser direct melting techniques we synthesize three dimensional textured surfaces of calcium phosphate …

Deformation Study Of Nanocrystalline Ni-Fe Alloy Using Synchrotron Diffraction, Li Li

Doctoral Dissertations

This dissertation addresses two critical issues in the deformation of nc metals and alloys: (1) A stress-induced genuine grain growth after the plastic deformation rather than just a change of the grain shape; (2) A systematically quantitative study of micrsostructural evolution during the plastic deformation.

These two critical issues point to the deformation of nc materials with the average-grain sizes within the range of 10 to 50 nm, which is the most interesting and controversial region in the current time. The current study provides a systematic and detailed microstructural evolution for this region, which is definitely beneficial for the investigation …

Understanding Corrosion Of Ni₃(Si,Nb) Alloys In Hot Sulfuric Acid, Jen-Hsien Hsu

Doctoral Dissertations

"The Sulfur-Iodine thermochemical cycle has been proposed as a method for producing large quantities of hydrogen gas from water. However, the extreme operating environments involved limit the possible materials for construction.

Through proper heat treatment and composition control, the modified patented Ni₃(Si,Nb) alloy keeps high temperature strength to greater than 750⁰C and can be deformed by cold rolling more than 50% using multiple passes and intermediate anneals. The corrosion resistance is reproducible and maintains less than 5 mpy for a broad range of boiling sulfuric acid concentrations, including 70 wt%.

In the boiling 70 wt% sulfuric acid corrosion tests, kinetic …

Dependency Of Machinability In Gray Cast Iron On Nitride-Induced Age Strengthening, Jared Teague

Doctoral Dissertations

"Work of previous researchers has suggested that room temperature age strengthening in gray cast irons improves machinability. Verification and quantification of the machinability improvement is important to industry. Improved machinability will reduce overall manufacturing costs and reduce raw material consumption by decreasing the rate at which tools are replaced. Experimental work was performed to determine a connection between improved machinability in gray cast iron and changes in machining mechanics. An industrial tool wear study verified that age strengthening improved machinability by reducing tool wear to less than one-quarter of the unaged value. Laboratory tests on iron castings from the same …

Characterization Of Diamond Thin Films And Related Materials, Travis K. Mckindra

Doctoral Dissertations

"Thin carbon films including sputtered deposited graphite and CO₂ laser-assisted combustion-flame deposited graphite and diamond thin films were characterized using optical and electron microscopy, X-ray diffraction and micro-Raman spectroscopy. Amorphous carbon thin films were deposited by DC magnetron sputtering using Ar/O₂ gases. The film morphology changed with the oxygen content. The deposition rate decreased as the amount of oxygen increased due to oxygen reacting with the growing film. The use of oxygen in the working gas enhanced the crystalline nature of the films. Graphite was deposited on WC substrates by a CO₂ laser-assisted O₂/C₂H₂ combustion-flame method. Two distinct microstructural areas …

Fluid Flow Related Phenomena And Inclusion Motion In Continuous Casting Strands, Yufeng Wang

Doctoral Dissertations

"To improve the efficiency of the continuous casting process and the quality of its products, this dissertation mainly investigated fluid flow related phenomena and inclusion motion in continuous casting. Mathematical simulation was performed for this purpose. Both a slab caster and a billet caster were investigated. In the study of the slab caster, the application of electromagnetic brake field on the slab mold was evaluated. The results indicated that the magnetic force decelerated the high speed steel jet, stabilized the top fluctuation, and prevented the bias flow inside the mold. The other study of this slab caster involved the fluid …

Factors Controlling Ductility In Ultrafine Grain Aluminum Alloys Under Monotonic And Cyclic Loading, Partha Sarathi De

Doctoral Dissertations

"Ultrafine grained (UFG) Al processed by severe plastic deformation (SPD) methods are characterized by high strength and a limited uniform ductility. Friction stir processing (FSP), an offshoot of friction stir welding has emerged as a new technique to produce UFG alloys. FSP-UFG Al alloys show a distinctly different behavior with higher uniform elongation and improved high cycle fatigue life as compared to other SPD processed variants. The objective of this work was to study the microstructural basis for such mechanical behavior in FSP-UFG Al alloys.

To study the mechanical behavior of FSP Al alloys, a subsize bending fatigue and uniaxial …