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Additively Manufactured Polymeric Surface-Based Lattice Structures For Vibration Attenuation, Imabin Kelvin Ekpelu Jan 2023

Additively Manufactured Polymeric Surface-Based Lattice Structures For Vibration Attenuation, Imabin Kelvin Ekpelu

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The focus of this study was to select triply periodic minimal surface (TPMS) structures made of 3D-printed polymers. The primary variables in this study were: TPMS shape, lattice volume ratio, and lattice material. Vibration absorption was characterized by damping ratio via transmissibility at the system’s natural frequency. The vibration testing was performed using an electro-dynamic shaker, a known mass, an input/control accelerometer, and an output/response accelerometer. The 3D-printed absorber/lattice was mounted to the shaker baseplate and a mass will be mounted on top of the absorber. One accelerometer will be mounted to the shaker baseplate and the other will be …


Icing Mitigation Via High-Pressure Membrane Dehumidification In An Aircraft Thermal Management, Danielle D. Hollon Jan 2023

Icing Mitigation Via High-Pressure Membrane Dehumidification In An Aircraft Thermal Management, Danielle D. Hollon

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Icing, or the formation of ice from water via freezing or water vapor via desublimation, is a phenomenon that commonly occurs within air cycle-based refrigeration systems and requires thermal control that limits system performance. In aircraft applications icing frequently occurs in the heat exchangers and turbine(s) that are part of the air cycle machine, the refrigeration unit of the environmental control system. Traditionally, water vapor is removed from an air cycle machine via condensing in a heat exchanger and subsequent high-pressure water separation. This approach is not capable of removing all of the vapor present at low altitude conditions, corresponding …


Characterization Of Aerosol Jet Printed Silver Thin Films Sintered By A Scanning Laser, William A. Metzger Jan 2023

Characterization Of Aerosol Jet Printed Silver Thin Films Sintered By A Scanning Laser, William A. Metzger

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Direct write printing, which is part of additive manufacturing (AM) technology, offers unique capabilities that can complement traditional methods of electronics fabrication. Printing of electrical interconnects via aerosolization is one of the areas in AM that is very important in electronics fabrication. Post-print sintering is a critical step in printed electrical interconnects because it strongly influences the electrical resistivity of the interconnects. Interconnects require the lowest possible resistivity to achieve better performance. Thermal sintering is the most common technique employed in printed interconnects. However, it is limited to substrates that can handle the high temperature requirement for sintering. For polymers …


Processing And Characterization Of Inkjet Printed Batio3/Su-8 Nanocomposite Dielectrics, Mustapha A. Muhammad Jan 2023

Processing And Characterization Of Inkjet Printed Batio3/Su-8 Nanocomposite Dielectrics, Mustapha A. Muhammad

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The persistent demand for flexible and wearable electronic components in healthcare, aerospace, media, and transit applications has led to a significant shift from traditional electronics processes to printed electronics. Printed electronics are anticipated to establish itself as the industry's dominant force due to their enhanced flexibility, rapid prototyping capabilities, and seamless integration with everyday objects. They are cost-effective and have the scalable option for large-scale production because additive manufacturing techniques are used. Among the various printing methods available, inkjet printing has recently gained popularity for printing electronics, especially capacitors that require precise and complex structures on different substrates. Inkjet printing …


Rheological Modeling And Inkjet Printability Of Electrode Ink Formulation For Miniature And Interdigital Lithium-Ion Batteries, Habib Temitope-Adebayo Ajose Jan 2023

Rheological Modeling And Inkjet Printability Of Electrode Ink Formulation For Miniature And Interdigital Lithium-Ion Batteries, Habib Temitope-Adebayo Ajose

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The rapid advancement of technology has resulted in a greater need for effective energy storage systems to meet the demands of the transportation and electronics industries. Among various energy storage systems, batteries are the most widely used, primarily because of their ability to store significant amounts of energy. In addition, lithium-ion batteries are prevalent for powering portable electronic devices due to their long cycle life, high energy density, and high operating voltage. The traditional doctor-blade approach has been used over the years for producing batteries. Currently, research is being directed to additively manufacture Li-ion batteries via Drop-on-Demand Inkjet Printing with …


Investigation Of Surface Roughness Effects On Additively Manufactured Metals Under Dynamic Loading, Rachel Elizabeth Tullis Jan 2023

Investigation Of Surface Roughness Effects On Additively Manufactured Metals Under Dynamic Loading, Rachel Elizabeth Tullis

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The as-printed surfaces of parts produced through laser powder bed fusion are significantly rougher than surfaces produced through traditional manufacturing processes. This increased roughness can have a significant impact on mechanical properties, with perhaps the most notable detriment in the fatigue life of the part. Therefore, the as-printed surface roughness in additively manufactured materials must be studied more extensively to determine its impact on fatigue performance. This work investigates the surface roughness of additively manufactured specimens through the investigation of processing parameters and their effects on surface roughness in metal additive manufacturing. Furthermore, the relationships between as-printed surface roughness and …


Experimental And Numerical Studies On The Projective Dye Visualization Velocimetry In A Squared Vertical Tube, Mark Bradley Johnson Jan 2023

Experimental And Numerical Studies On The Projective Dye Visualization Velocimetry In A Squared Vertical Tube, Mark Bradley Johnson

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In fluid flow experiments, there have been numerous techniques developed over the years to measure velocity. Most popular techniques are non-intrusive such as particle image velocimetry (PIV), but these techniques are not suitable for all applications. For instance, PIV cannot be used in examining in-vivo measurements since the laser is not able to penetrate through the patient, which is why medical applications typically use X-rays. However, the images obtained from X-rays, in particular digital subtraction angiography, are projective images which compress 3D flow features onto a 2D image. Therefore, when intensity techniques, such as optical flow method (OFM), are applied …


A Machine Learning Framework For Hypersonic Vehicle Design Exploration, Atticus Beachy Jan 2023

A Machine Learning Framework For Hypersonic Vehicle Design Exploration, Atticus Beachy

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The design of Hypersonic Vehicles (HVs) requires meeting multiple unconventional and often conflicting design requirements in a hostile, high-energy environment. The most fundamental difference between ordinary aerospace design and hypersonic flight is that the extreme conditions of hypersonic flight require parts to perform multiple functions and be tightly integrated, resulting in significant coupled effects. Critical couplings among the disciplines of aerodynamics, structures, propulsion, and thermodynamics must be investigated in the early stages of design exploration to reduce the risk of requiring major design changes and cost overruns later. In addition, due to a lack of validated test data within the …


Effects Of Elastic Anisotropy On Residual Stress Measurements Performed Using The Hole-Drilling Technique, Joshua T. Ward Jan 2023

Effects Of Elastic Anisotropy On Residual Stress Measurements Performed Using The Hole-Drilling Technique, Joshua T. Ward

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In the present work, the variation in through-thickness residual stress profiles driven by elastic anisotropy is investigated using the incremental hole-drilling method. The standardized hole-drilling technique allows for the calculation of in-plane stresses based on measured surface strains, however, these calculations assume elastic isotropy. The assumption of elastic isotropy allows for the material constants to be reduced down to two values, however, this assumption is invalid for many materials used in aerospace design. These materials are often times elastically anisotropic, which leads to inaccuracy and uncertainty in measured stress profiles. An interference fit ring and plug sample was designed, using …


Effect Of Size And Shape Parameters On Microstructure Of Additively Manufactured Inconel 718, Showmik Ahsan Jan 2023

Effect Of Size And Shape Parameters On Microstructure Of Additively Manufactured Inconel 718, Showmik Ahsan

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Additive Manufacturing (AM) methods are promising in applications where complex part geometries, exotic materials and small lot sizes are required. Aerospace manufacturing stands to use AM methods extensively in the future, and frequently requires temperature- and corrosion-resistant alloy materials such as Inconel 718. However, the microstructural evolution of Inconel 718 during additive manufacturing is poorly understood and depends on part size and shape. We studied the microstructure of Inconel 718 parts manufactured by Laser Powder Bed Fusion in order to further elucidate these dependencies. Microstructural analysis, SEM imaging, EBSD scans and Microhardness testing were performed.


Rankine Cycle Investigation On Meeting Power And Thermal Requirements Of High-Speed Aircraft, Jacob J. Spark Jan 2023

Rankine Cycle Investigation On Meeting Power And Thermal Requirements Of High-Speed Aircraft, Jacob J. Spark

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This work is investigating a dual mode Rankine cycle for aircraft applications, specifically meeting vehicle thermal and power requirements. This multiconfigurational approach allows the Thermal Management System (TMS) to be controlled based on aircraft needs. In this design, waste heat is removed from critical areas of the aircraft (e.g., propulsion, structure, subsystems) using the fuel as a heat sink. Hot fuel is then forced through a heat exchanger actively boiling water. The vapor byproduct is fed to a turbine coupled to a generator, providing power. The low-pressure steam is then condensed using cold fuel drawn from its tank; however, when …


Icing Mitigation Via High-Pressure Membrane Dehumidification In An Aircraft Thermal Management System, Danielle D. Hollon Jan 2023

Icing Mitigation Via High-Pressure Membrane Dehumidification In An Aircraft Thermal Management System, Danielle D. Hollon

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Icing, or the formation of ice from water via freezing or water vapor via desublimation, is a phenomenon that commonly occurs within air cycle-based refrigeration systems and requires thermal control that limits system performance. In aircraft applications icing frequently occurs in the heat exchangers and turbine(s) that are part of the air cycle machine, the refrigeration unit of the environmental control system. Traditionally, water vapor is removed from an air cycle machine via condensing in a heat exchanger and subsequent high-pressure water separation. This approach is not capable of removing all of the vapor present at low altitude conditions, corresponding …


Behavior Of 3d Printed Polymeric Triply Periodic Minimal Surface (Tpms) Cellular Structures Under Low Velocity Impact Loads, Jesse James Leiffer Jan 2022

Behavior Of 3d Printed Polymeric Triply Periodic Minimal Surface (Tpms) Cellular Structures Under Low Velocity Impact Loads, Jesse James Leiffer

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Surface-based lattice structures such as triply periodic minimal surface (TPMS) lattices are lightweight structures that are widely being investigated for applications in automotive, aerospace, military, railway, and naval structures. Due to the recent advent of three-dimensional (3D) printing (3DP) technologies, architected cellular materials such as surface- or strut-based periodic lattice cell structures have emerged as a unique class of lightweight metamaterials. These materials possess enhanced strength to weight ratio, high stiffness, exceptional capabilities in reducing noise and vibration, insulating heat, and effective impact energy absorption. Understanding the impact behavior of such materials are important so that they can be reliably …


Modeling The Tribo-Dynamic Behavior Of Roller Contact, Ali Kolivand Jan 2022

Modeling The Tribo-Dynamic Behavior Of Roller Contact, Ali Kolivand

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This study proposes dynamic modeling of lubricated rolling contact and a numerical sub-model for fatigue life prediction of rollers under starved lubrication conditions. Excitation caused by surface defects in rolling disks is numerically calculated and used as a metric in predicting surface pitting failure occurrence. Surface topography of mating surfaces is used as input to the model for determining maximum acceleration, approach velocity, and approach distance of rollers in presence of pits (defects). Resultant bearing force, contacting force versus approach distance are generated and compared for different pit sizes, developing an accurate tool for design purposes. Maximum acceleration and displacement …


Simulation Of Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Sue Bruggeman Jan 2022

Simulation Of Residual Stress Generation In Additive Manufacturing Of Complex Lattice Geometries, Katie Sue Bruggeman

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Residual stresses developed during additive manufacturing (AM) can influence the mechanical performance of structural components in their intended applications. In this study, thermomechanical residual stress simulations of the laser powder bed fusion (LPBF) process are conducted for both simplified (plate and cube-shaped) geometries as well as five complex lattice geometries fabricated with Inconel 718. These simulations are conducted with the commercial software package Simufact Additive©, which uses a non-linear finite element analysis and layer-by-layer averaging approach in determining residual stresses. To verify the efficacy of the Simufact Additive© simulations, numerical results for the plate and cube-shape geometries are analyzed for …


Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton Jan 2022

Printing, Characterization, And Mechanical Testing Of Additively Manufactured Refractory Metal Alloys, Brianna M. Sexton

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Refractory metal alloys in the tungsten molybdenum rhenium ternary system were additively manufactured using laser power bed fusion. Four ternary alloys with varying concentrations of tungsten, molybdenum, and rhenium were manufactured and manufactured again with an addition of 1 wt% hafnium carbide. Samples were heat treated to heal cracks, reduce porosity, and reduce inhomogeneity. Material microstructure was characterized before and after heat treatment using microscopy, energy dispersive x-ray spectroscopy, and electron backscatter diffraction mapping. Mechanical testing was conducted on both three-point bend specimens and compression specimens, resulting in maximum bending strengths of 677.86 MPa, and maximum compression 0.2% yield strengths …


Molecular Dynamics Simulation Study Of A Polymer Droplet Transport Over An Array Of Spherical Nanoparticles, Anish Thomas Jan 2022

Molecular Dynamics Simulation Study Of A Polymer Droplet Transport Over An Array Of Spherical Nanoparticles, Anish Thomas

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This study uses molecular dynamics simulations to evaluate the dynamic behavior of a partially wetting polymer droplet driven over a nanostructured interface. We consider the bead-spring model to represent a polymeric liquid that partially wets a rough surface composed of a periodic array of spherical particles. Results show that at sufficiently small values of external force, the droplet remains pinned at the particle's surface, whereas above the threshold its motion consists of alternating periods of pinning and rapid displacements between neighboring particles. The latter process involves large periodic variation of the advancing and receding contact angles due to the attachment …


Further Exploration Of Optical/Thermal Interaction Effects On High-Power Laser System Performance And Optimization Through Multiphysics System-Level Modeling, Nathaniel J. Butt Jan 2022

Further Exploration Of Optical/Thermal Interaction Effects On High-Power Laser System Performance And Optimization Through Multiphysics System-Level Modeling, Nathaniel J. Butt

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High-power laser systems (HPLS) have wide-ranging applications in many prominent areas. HPLS use laser diodes to pump fiber gain media. Understanding the functionality of both components is critical for achieving effective HPLS operation. System optical efficiency is a function of diode junction temperature. As junction temperature changes, the wavelength spectrum of the diode output shifts causing optical power losses in the fiber gain media. Optical/thermal interactions of the dynamically coupled laser diodes and fiber gain media are not fully understood. A system level modeling approach considering the interactions between optical performance and component temperature is necessary. Four distinct models were …


Design Of A Surrogate Hypersonic Inlet For The Hifire-6 Configuration, Joseph W. Mileski Jan 2022

Design Of A Surrogate Hypersonic Inlet For The Hifire-6 Configuration, Joseph W. Mileski

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Shock wave-boundary layer interactions can significantly impact the operability of high-speed inlets by inducing flow separation. This flow separation is difficult to visualize in three-dimensional, inward-turning inlets because of the curved surfaces that form their internal flow paths. To remedy this challenge, a surrogate test article was created. Using the results from a previously completed Computational Fluid Dynamic (CFD) analysis of the HIFiRE-6, a surrogate inlet with a rectangular isolator section was streamline-traced, allowing for the use of schlieren imagery to capture the separation bubble. This thesis discusses the process of developing the test article. Experimental results from a planned …


Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith Jan 2022

Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith

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Repairing airfoil blades is necessary to extend the life of turbine engines. Directed energy deposition (DED) additive manufacturing (AM) provides the ability to add material at a specific location on an existing component. In this work, AM repairs on Ti-6Al-4V airfoil blades were analyzed to determine what effect the repair will have on the blade performance in high cycle vibration fatigue testing. Targeted sections were cut out of airfoil blades near high stress locations and repaired using DED. To understand the defects that arose with this type of repair, computed tomography imaging was used to quantify the defects from the …


Demonstration Of High-Temperature Operation Of Beta-Gallium Oxide (Β-Ga2o3) Metal-Oxide-Semiconductor Field Effect Transistors (Mosfet) With Electrostatic Model In Comsol, Nicholas Paul Sepelak Jan 2022

Demonstration Of High-Temperature Operation Of Beta-Gallium Oxide (Β-Ga2o3) Metal-Oxide-Semiconductor Field Effect Transistors (Mosfet) With Electrostatic Model In Comsol, Nicholas Paul Sepelak

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β-Ga2O3 is a robust semiconductor material set with a large band gap of ~4.8 eV, low intrinsic carrier concentration, and high melting point that offers a stable platform for operating electronic devices at high temperatures and extreme environments. The first half of this thesis will cover the fabrication of a fixture and packaging to test electronic components at high temperatures. Then it will highlight the characterization of β-Ga2O3 field effect transistors from room temperature (RT) up to 500 °C. The devices, fabricated with Ni/Au and Al2O3 gate metal-oxide-semiconductor (MOS), demonstrate stable operation up to 500 oC. The tested device shows …


Development Of A Combined Thermal Management And Power Generation System Using A Multi-Mode Rankine Cycle, Nathaniel M. Payne Jan 2021

Development Of A Combined Thermal Management And Power Generation System Using A Multi-Mode Rankine Cycle, Nathaniel M. Payne

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Two sub-systems that present a significant challenge in the development of high performance air vehicle exceeding speeds of Mach 5 are the power generation and thermal management sub-systems. The air friction experienced at high speeds, particularly around the engine, generates large thermal loads that need to be managed. In addition, traditional jet engines do not operate at speeds greater than Mach 3, therefore eliminating the possibility of a rotating power generator. A multi-mode water-based Rankine cycle is an innovative method to address both of these constraints of generating power and providing cooling. Implementing a Rankine cycle-based system allows for the …


Development Of A Computer Model To Simulate Battery Performance For Use In Renewable Energy Simulations, Arjun Sundararajan Jan 2021

Development Of A Computer Model To Simulate Battery Performance For Use In Renewable Energy Simulations, Arjun Sundararajan

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Renewable and clean energy has been the driving force behind the booming storage industry. The need for producing energy from clean and quickly replenishable energy sources has never been as high as it is now. However, renewable energy only supplies a little over a quarter of the world’s electricity needs and much less of the world’s total energy requirements. One reason is the intermittent nature of renewable energy. Inexpensive and convenient storage technologies are required to solve this issue. It is believed that batteries offer the most viable solution to conquer the problem of renewable energy intermittency. To aid the …


Effect Of Cloud Cover On Optimum Orientations Of Fixed Solar Panels For Maximum Yearly Energy Collection, Prethew Prasad Jan 2021

Effect Of Cloud Cover On Optimum Orientations Of Fixed Solar Panels For Maximum Yearly Energy Collection, Prethew Prasad

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The amount of cloud cover present in the sky is a significant factor when determining the solar radiation impinging on a solar panel. The optimum tilt required to achieve maximum energy impingement on a surface is also influenced by the amount of cloud cover. This work presents a method for determining the optimum tilt angle for a fixed solar panel when a set amount of cloud cover is present in the sky. Fixed tilt angles that have the most incident solar energy over the course of a year as a function of cloud cover, latitude, and azimuthal angle orientation are …


Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg Jan 2021

Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg

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A set of guidance control laws is developed for application to a reduced order dynamic aircraft model. A feedback control formulation utilizing a linear quadratic regulator (LQR) is developed, together with methods for easing the design burden associated with gain tuning. Metrics are developed to assess the stability margin of the controller over the full flight envelope of a notional unmanned aerial vehicle (UAV) model. A feedforward control path is then added to the architecture. The performance of the guidance control laws is assessed through time domain step response metrics as well as through execution of a design mission. The …


Utilizing Rotational Energy In Wind Turbine Blades With The Flywheel Mechanism And Predicting The Power Output By Neural Networking, Anamika Mishra Jan 2021

Utilizing Rotational Energy In Wind Turbine Blades With The Flywheel Mechanism And Predicting The Power Output By Neural Networking, Anamika Mishra

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As we expand and innovate for better and safer living, there will always be a need for new energy sources. By replacing fossil fuels, renewable energy is becoming a viable option for primary power generation. That is why researchers are turning their attention to renewable energy sources and ways of making the most of them. WIND ENERGY is a promising renewable and clean energy source harvested from the wind which is plentiful on the planet. We already have the technology to harvest it, but the efficiency and power output are not optimal. In this thesis, to enhance the energy harvesting …


Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg Jan 2021

Development Of A Robust And Tunable Aircraft Guidance Algorithm, Jacob R. Spangenberg

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A set of guidance control laws is developed for application to a reduced order dynamic aircraft model. A feedback control formulation utilizing a linear quadratic regulator (LQR) is developed, together with methods for easing the design burden associated with gain tuning. Metrics are developed to assess the stability margin of the controller over the full flight envelope of a notional unmanned aerial vehicle (UAV) model. A feedforward control path is then added to the architecture. The performance of the guidance control laws is assessed through time domain step response metrics as well as through execution of a design mission. The …


Performance Of A Dual Plane Airfoil Model With Varying Gap, Stagger, And Decalage Using Pressure Measurements And Particle Image Velocimetry, Salome Kenneth Nunes Jan 2021

Performance Of A Dual Plane Airfoil Model With Varying Gap, Stagger, And Decalage Using Pressure Measurements And Particle Image Velocimetry, Salome Kenneth Nunes

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The dual-plane airfoil has been adopted in the design of aircraft wings, wind turbine blades, and propellers. The purpose of this research is to investigate the most important design parameters of a dual-plane airfoil model for the best aerodynamic performance, such as gap, stagger, and decalage. The dual-plane airfoil model was designed using the S826 profile. A mechanical mechanism with electrical actuator control is particularly designed to alter the gap and stagger smoothly, as well as the angle of attack (AOA) for each airfoil. It results in a gap range of 1.38c to 2.17c, a stagger range of -0.75c to …


Contact Fatigue Of Spur Gear Operating Under Starved Lubrication Condition, Aparna Udthala Jan 2021

Contact Fatigue Of Spur Gear Operating Under Starved Lubrication Condition, Aparna Udthala

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This study describes contact fatigue behavior of spur gear contacts operating under mixed elastohydrodynamic condition. The focus is placed on the starvation effect on fatigue crack initiation. With the model, parametric simulations are carried out with different contact parameters. In the process, the lubricant supply is varied to alter the lubrication condition from fully flooded to severely starved circumstance. Multi-axial stress fields induced by surface normal and tangential tractions are evaluated, whose amplitudes and means are used in a multi-axial fatigue criterion to determine the crack initiation life. It is found a lower lubricant viscosity elongates fatigue life when severe …


Computer Modeling Of Solar Thermal System With Underground Storage Tank For Space Heating, Mohammad Yousef Mousa Naser Jan 2021

Computer Modeling Of Solar Thermal System With Underground Storage Tank For Space Heating, Mohammad Yousef Mousa Naser

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Space heating is required in almost every dwelling across the country for different periods of time. The thermal energy needed to meet a heating demand can be supplied using different conventional and/or renewable technologies. Solar energy is one example of a renewable resource that can be used for supplying heating needs. It can be utilized either by using photovoltaic panels to generate electricity, that in turn can be used to operate heaters, or by using solar thermal panels. Solar thermal panels obtain higher operating efficiencies than photovoltaic panels, but solar energy for heating purposes suffers from a mismatch between supply …