Engineering Commons^™

Fabrication Of A Nickel-Based Superalloy In Electron Beam Melting And Process Improvements Using Thermal Feedback From A Multi-Wavelength Pyrometer, Jonathan Minjares

Open Access Theses & Dissertations

The focus of this research was to fabricate parts composed of a nickel-based superalloy containing high levels of aluminum and titanium (NSAT) by using electron beam melting (EBM) additive manufacturing (AM) technology and utilizing thermal feedback from a multi-wavelength pyrometer to perform process improvements leading to near defect-free parts. EBM is an AM technology that utilizes metal powder to fabricate parts in layer-by-layer manner. A multi-wavelength pyrometer was implemented in an Arcam S12 (Arcam AB, Sweden) EBM system to observe and record surface temperatures throughout fabrication. Temperature data from the EBM system and the multi-wavelength pyrometer were graphed using MATLAB …

Process Study And Control Of Electron Beam Melting Technology Using Infrared Thermography, Jorge Mireles

Open Access Theses & Dissertations

An IR camera was installed in an Arcam A2 system (Arcam AB, Mölndal, Sweeden) and layer-by-layer image acquisition was achieved. The camera's capability to detect manufacturing defects was evaluated by implementing computer vision techniques using LabVIEW measurement and programming software (National Instruments, Austin, TX). Thermal maps acquired by the IR camera allowed layer-by-layer part temperature to be recorded. A core objective of this research was to study the impact of processing temperature on EBM-fabricated Ti-6Al-4V parts and achieve controlled mechanical properties. In this research, build variations were achieved by modifying parameters that change processing temperature from the standard processing temperature. …

Fundamental Studies Of Co-Base Superalloy Biomedical Prototypes Fabricated By Electron Beam Melting: Microstructures And Microstructural Architecture, Sara M. Gaytan

Open Access Theses & Dissertations

Rapid prototyping, especially electron beam melting (EBM) technology by ARCAM have proven to provide outstanding microstructural and mechanical properties on different alloys fabricated by this technology. Being a computer designed driven technology, complex components, that are hard or even impossible to fabricate by traditional manufacturing techniques, can be fabricated by layer-by-layer EBM technology.

Microstructural and mechanical properties are compared for an EBM femoral knee component prototype with a traditionally-fabricated and body-removed femoral knee implant. Block and cylindrical shape components fabricated by EBM were also analyzed for this project. The alloy utilized for these components is Co-26Cr-6Mo-0.2C characterized by the standards …

Selection Process, Modified Impact Testing And Failure Analysis Of An Electron-Beam-Melted Ti-6al-4v 3d Tessellation Based On The Eulerian Path Of The First Stellation Of The Rhombic Dodecahedron Open Unit Cell, Hugo Lopez

Open Access Theses & Dissertations

Ti-6Al-4V lattice block structures manufactured through the electron beam melting (EBM) process are a promising field in design and research due to great advantages that the alloy, the process and the final product offer. Three lattice block structures were manufactured through the electron beam process using an ARCAM A2 machine. The structures were designed using the MATERIALIZE^TM software and were designed around different types of unit cells. Compression testing was performed and one unit cell was selected due to its anisotropic behavior for modified impact testing. The same unit cell was used and it was scaled up to add …