Engineering Commons^™

Evaluation Of Biomass As Bio-Additive In 3d Printing, Shuyang Zhang

Doctoral Dissertations

The petrol-based polymer has been widely applied in current daily life. The end-of-life of polymeric products has drawn environmental concerns. One of the solutions to such issues is to use bio-renewable materials to replace or reduce the use of petrol-based materials. Lignocellulosic materials are one of the potential candidates. Along with the features of 3D printing and the unique properties of biomass, 3D-printed biomass-based materials could be promising in preparing sustainable alternatives.

In this dissertation, lignin and other biomass were applied to various 3D printing techniques for sustainable composites. Stereolithography (SLA) was first used, and the kraft softwood lignin was …

Identifying An Optimization Technique For Maker Usage To Address Covid-19 Supply Shortfalls, Michael J. Wilson

Doctoral Dissertations

Fused Deposition Modeling (FDM) can be purchased for under five hundred dollars. The availability of these inexpensive systems has created a large hobbyist (or maker) community. For makers, FDM printing is used numerous uses.

With the onset of the COVID-19 pandemic, the needs for Personal Protective Equipment (PPE) skyrocketed. COVID-19 mitigation strategies such as social distancing, businesses closures, and shipping delays created significant supply shortfalls. The maker community stepped in to fill gaps in PPE supplies.

In the case of 3DP, optimization remains the domain of commercial entities. Optimization is, at best, ad-hoc for makers. With the need to PPE …

3d Printing Of Hybrid Architectures Via Core-Shell Material Extrusion Additive Manufacturing, Robert Cody Pack

Doctoral Dissertations

Biological materials often employ hybrid architectures, such as the core-shell motif present in porcupine quills and plant stems, to achieve unique properties and performance. Drawing inspiration from these natural materials, a new method to fabricate lightweight and stiff core-shell architected filaments is reported. Specifically, a core-shell printhead conducive to printing highly loaded fiber-filled inks, as well as a new low-density syntactic foam ink, are utilized to 3D-print core-shell architectures consisting of a syntactic epoxy foam core surrounded by a stiff carbon fiber-reinforced epoxy composite shell. Effective printing of test specimens and structures with controlled geometry, composition, and architecture is demonstrated …

Viability Of Additive Manufacturing For Production And Tooling Applications: A Development Of The Business Case, Christopher Charles Griffin

Masters Theses

As marketplace competition drives industrial innovation to increase product value and decrease production costs, emerging technologies foster a new era through Industry 4.0. One aspect of the movement, additive manufacturing, or 3D [three-dimensional] printing, contains potential to revolutionize traditional manufacturing techniques and approach to design. However, uncertainties within the processes and high investment costs deter corporations from implementing and developing the technology. While several industries are benefitting from additive manufacturing’s current state, as the technology continues to progress, more companies will need to evaluate it for industrial viability and adoption. As such, there exists a need for a framework to …