Engineering Commons^™

Modeling And Simulation Of Micro Electrical Discharge Machining Process, Bai Shao

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Micro parts and systems are playing crucial roles in the area of semiconductor, biomedical device, micro fluid devices, automotive, aerospace and so forth. Micro manufacturing is one of the most important technologies in realizing miniaturization. Compared to other micro manufacturing methods, micro-EDM is drawing lots of attention due to its ability to machine complex 3D parts regardless of the hardness of the workpiece material.

Micro-EDM is the cumulative result of numerous single discharges; therefore, it is crucial to understand the single discharge material removal process in micro-EDM. However, due to the stochastic nature and complex process mechanism, micro-EDM, including its …

Microstructure Alone Induced Wetting Transition From Hydrophilic To Hydrophobic On Silicon And Graphene, Henry L. Ems

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

In the present work, transition from hydrophilic to hydrophobic wetting states for an intrinsically hydrophilic surface (contact angle less than 45 degrees) using only surface microstructuring is presented. The surface microstructures are re-entrant microcavities (inverted trapezoidal microstructures) which promote air entrapment below the water droplet causing a Cassie wetting state as opposed to a Wenzel state where the surface is completely wetted. The microstructures were fabricated on a Silicon-On-Insulator (SOI) wafer through steps of deposition, photolithography, etching, and bonding. Contact angle measurements demonstrated the ability of the microfabricated surfaces to sustain large contact angles above 100°, in comparison to a …

Experimental Investigation And Thermal Modeling On Electro Discharge Drilling Of Pcd, Farnaz Nourbakhsh

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This study presents an experimental investigation and finite element simulation of Electro Discharge Drilling (ED-Drilling) of Polycrystalline Diamond (PCD). PCD has many outstanding properties including uniformly high hardness, high wear resistance and strong corrosion which are the main causes of widely using PCD. While PCD has many advantages and an important role in industrial applications, its high level of hardness and wear resistance cause this material to be difficult to form and machine by using traditional machining methods. EDM as a nontraditional machining process is an effective method among other non-traditional methods for PCDs due to its low cost and …

Biomechanical Investigation Of Elite Place-Kicking, Chase M. Pfeifer

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Many studies aim to understand the fundamentals of kicking commonly displayed by soccer players [4,6,10,16,17,18,24,25,28,29,30,34,36,38,40]. Of those studies, most are limited to a two-dimensional (2D) analysis using high-speed cameras for position tracking or utilizing electromyography to observe the activity of select muscles [4,6,18,25,29,36]. The few studies that investigate kicking using a three-dimensional (3D) model are limited in their position tracking capabilities and focus mainly on joint flexion potentials and foot speed.

This dissertation is a comprehensive biomechanical analysis (kinematic and EMG) of the field-goal place-kicking techniques of four elite kickers in American football. Data were compared and contrasted with ball …

A Sensorless Haptic Interface For Robotic Minimally Invasive Surgery, Baoliang Zhao

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Robotic minimally invasive surgery (R-MIS) has gained in popularity due to its advantages of improving the accuracy and dexterity of surgical interventions while minimizing trauma to the patient. However, because of the loss of direct contact with the surgical site, the surgeon cannot perceive tactile information, which may adversely affect surgical efficiency and/or efficacy. The lack of haptic feedback is regarded as a limiting factor in existing R-MIS technology.

To solve this problem, researchers have incorporated force sensors on the surgical tools to measure the tool-tissue interaction forces, and reproduce these forces at the surgeon console. However, the employment of …

Efficiency Enhancement In Solution Processed Organic And Organic-Inorganic Hybrid Perovskite Solar Cells, Zhengguo Xiao

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Solution processed thin film photovoltaic devices are one of the most promising renewable energy sources. Organic solar cells have been intensively studied due to their advantages of light-weight, flexibility and low-cost materials and manufacturing. The organic-inorganic hybrid perovskite materials have recently shown great potential application in solar cells. The PCE increased dramatically from 3.8% in 2009 to a certified efficiency of 20.1% in 2014. In this dissertation, we focus on the efficiency enhancement for solution processed organic and organic-inorganic solar cells.

In Chapter 2, I demonstrated that the crystallinity of the ferroelectric polymer P(VDF-TrFE) at the organic active layer/ electrode …

Inert-Gas Condensed Co-W Nanoclusters: Formation, Structure And Magnetic Properties, Farhad Reza Golkar-Fard

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Rare-earth permanent magnets are used extensively in numerous technical applications, e.g. wind turbines, audio speakers, and hybrid/electric vehicles. The demand and production of rare-earth permanent magnets in the world has in the past decades increased significantly. However, the decrease in export of rare-earth elements from China in recent time has led to a renewed interest in developing rare-earth free permanent magnets. Elements such as Fe and Co have potential, due to their high magnetization, to be used as hosts in rare-earth free permanent magnets but a major challenge is to increase their magnetocrystalline anisotropy constant, K₁, which largely …

Using Controlled Curing In A Custom Stereolithography-Based 3d Printing Machine To Obtain Graded Property Variations, Evan S. Schwahn

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

In an effort to construct materially graded parts, a strategy was studied that is based on varying ratios of interpenetrating polymer networks (IPNs) in a manner that can be adapted to 3D printing. Using IPNs has the benefit of allowing access to a broad range of property variation. The strategy used involves controlled partial curing of the first network, followed by washing of that network to remove uncured components, then swelling of the structure with a second polymer component and curing.

This method was utilized to control final IPN properties by controlling the extent of crosslinking of the initial network, …

Ultrahigh Density Sub-10 Nm Cobalt Nanowire Arrays: Simulation, Fabrication, And Characterization, Yuan Tian

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

The simulation, fabrication, and characterization of self-assembled ultrahigh density sub-10nm Co nanowire arrays are presented in this dissertation. The general phase separation nanowire growth simulation was operated based on a modified Ising model. The fabrication process can be summarized as the binary Co-X systems lateral phase separation during physical vapor deposition – the plasma layer deposition with a single alloy Co-X target. The “X” stands for Al or Si. The nanowire fabrication and diameter deduction was achieved by balancing the growth rate and surface diffusivity. For Co-Al binary system, the formed sub-10 nm Co nanowires are of face-centered cubic structure …

Microstructure And Phase Analysis In Mn-Al And Zr-Co Permanent Magnets, Michael J. Lucis

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

In America’s search for energy independence, the development of rare-earth free permanent magnets is one hurdle that still stands in the way. Permanent magnet motors provide a higher efficiency than induction motors in applications such as hybrid vehicles and wind turbines. This thesis investigates the ability of two materials, Mn-Al and Zr-Co, to fill this need for a permanent magnet material whose components are readily available within the U.S. and whose supply chain is more stable than that of the rare-earth materials. This thesis focuses on the creation and optimization of these two materials to later be used as the …

Conceptual Development Of An Impact-Attenuation System For Intersecting Roadways, Joseph G. Putjenter

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Longitudinal barriers are commonly used to shield hazards, including stiff bridge rail ends and slopes. In some locations, a secondary roadway intersects the primary roadway within the guardrail’s length-of-need (LON). Some intersections have as little as 15 ft (4.6 m) between the intersection and beginning of the bridge railing, which require short-radius guardrail systems. No short-radius systems have been tested and approved to current impact safety standards for shielding hazards with these conditions.

Site conditions provided by the Nebraska Department of Roads were used to determine the constraints for a new safety treatment for intersecting roadways and include intersection radii, …

Influence Of Spatial Variations Of Railroad Track Stiffness And Material Inclusions On Fatigue Life, Celestin Nkundineza

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Railroad transportation is very important for economic growth and effective maintenance is one critical factor for its economic sustainability. The high repetitive forces from a moving railcar induce cyclic stresses that lead to rail bending and potential deterioration due to fatigue crack initiation and propagation. Previous research for prediction of fatigue life has been done under the assumptions of a uniform track bed and a homogeneous rail. However the spatial variation of the track stiffness is expected to increase the maximum stresses in the rail and, therefore, accelerate the fatigue process. The research described in this dissertation is focused on …

Size Effects In Human Visual Inspection For Micro/Meso Scale Parts, Sri Harsha Kavuri

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Visual inspection has been a major method of quality control in conventional manufacturing processes for the last fifty years. Utilizing trained human inspectors to perform this visual inspection has been the most effective means of maintaining quality control. Extensive research has been performed to understand the factors that influence the human inspection process.

In the recent years, there has been a significant emphasis on manufacturing at the smaller end of the size-spectrum such as Micro and Meso scale manufacturing. Quality control at becomes a challenging task due to the extremely small sizes. Several automated visual inspection techniques have been proposed …