Engineering Commons^™

Numerical Simulations Of Premixed Flames Of Multi Component Fuels/Air Mixtures And Their Applications, Essa Kh I J Salem

Theses and Dissertations--Mechanical Engineering

Combustion has been used for a long time as a means of energy extraction. However, in the recent years there has been further increase in air pollution, through pollutants such as nitrogen oxides, acid rain etc. To solve this problem, there is a need to reduce carbon and nitrogen oxides through lean burning, fuel dilution and usage of bi-product fuel gases. A numerical analysis has been carried out to investigate the effectiveness of several reduced mechanisms, in terms of computational time and accuracy. The cases were tested for the combustion of hydrocarbons diluted with hydrogen, syngas, and bi-product fuel in …

Performance Of C2H4 Reductant In Activated-Carbon-Supported Mnox-Based Scr Catalyst At Low Temperatures, Guangli Liu, Dongtai Han, Jie Cheng, Yongshi Feng, Wenbin Quan, Li Yang, Kozo Saito

Mechanical Engineering Faculty Publications

Hydrocarbons as reductants show promising results for replacing NH₃ in SCR technology. Therefore, considerable interest exists for developing low-temperature (< 200 °C) and environmentally friendly HC-SCR catalysts. Hence, C₂H₄ was examined as a reductant using activated-carbon-supported MnOx-based catalyst in low-temperature SCR operation. Its sensitivity to Mn concentration and operating temperature was parametrically studied, the results of which showed that the catalyst activity followed the order of 130 °C > 150 °C > 180 °C with an optimized Mn concentration near 3.0 wt.%. However, rapid deactivation of catalytic activity also occurred when using C₂H₄ as the reductant. The mechanism of deactivation was explored and is …

Coordinated Unmanned Aircraft System (Uas) And Ground-Based Weather Measurements To Predict Lagrangian Coherent Structures (Lcss), Peter J. Nolan, James Pinto, Javier González-Rocha, Anders Jensen, Christina N. Vezzi, Sean C. C. Bailey, Gijs De Boer, Constantin Diehl, Roger Laurence Iii, Craig W. Powers, Hosein Foroutan, Shane D. Ross, David G. Schmale Iii

Mechanical Engineering Faculty Publications

Concentrations of airborne chemical and biological agents from a hazardous release are not spread uniformly. Instead, there are regions of higher concentration, in part due to local atmospheric flow conditions which can attract agents. We equipped a ground station and two rotary-wing unmanned aircraft systems (UASs) with ultrasonic anemometers. Flights reported here were conducted 10 to 15 m above ground level (AGL) at the Leach Airfield in the San Luis Valley, Colorado as part of the Lower Atmospheric Process Studies at Elevation—a Remotely-Piloted Aircraft Team Experiment (LAPSE-RATE) campaign in 2018. The ultrasonic anemometers were used to collect simultaneous measurements of …

Cfd Modeling On Hydrodynamic Characteristics Of Multiphase Counter-Current Flow In A Structured Packed Bed For Post-Combustion Co2 Capture, Li Yang, Fang Liu, Kozo Saito, Kunlei Liu

Mechanical Engineering Faculty Publications

Solvent-based post combustion CO₂ capture is a promising technology for industrial application. Gas-liquid interfaces and interactions in the packed bed are considered one of the key factors affecting the overall CO₂ absorption rate. Understanding the hydrodynamic characterizations within packed beds is essential to identify the appropriate enhanced mass transfer technique. However, multiphase counter-current flows in the structured packing typically used in these processes are complicated to visualize and optimize experimentally. In this paper, we aim to develop a comprehensive 3D multiphase, counter-current flow model to study the liquid/gas behavior on the surface of structured packing. The output from …

Schlieren Visualization Of Shaping Air During Operation Of An Electrostatic Rotary Bell Sprayer: Impact Of Shaping Air On Droplet Atomization And Transport, Adnan Darwish Ahmad, Ahmad M. Abubaker, Ahmad A. Salaimeh, Nelson K. Akafuah

Institute of Research for Technology Development Faculty Publications

Electrostatic rotary bell sprayers (ERBSs) are widely used in the automotive industry. In ERBS, atomization is facilitated using centrifugal forces which disintegrate the paint film inside the cup into droplets at the cup edge. The droplets are then transported by the flow of a shaping air (SA) and electrostatic forces to a target surface; the characteristics of these droplets dramatically influence the quality of a painted surface and the painting transfer efficiency. In the current paper, a novel Schlieren-based visualization of the shaping air in the absence of paint droplets was performed during a qualitative investigation to delineate shaping air …

Assessing Production Line Risk Using Bayesian Belief Networks And System Dynamics, Sudhir Punyamurthula, Fazleena Badurdeen

Mechanical Engineering Faculty Publications

Increased complexity in product design, strict regulations and a changing market make risk assessment critical for successful operations. Failure in responding quickly to raw material shortages, downtimes, deteriorating equipment conditions or other operational issues can prove to be an expensive affair. A company-wide risk assessment includes both external and internal operations. However, external/supplier risk assessment has been of major interest. Even though the scope of risk assessment at the production line level is not as broad as it is at the supply chain level, assessing risk would help recognize vulnerable areas of the production line, which would in turn help …

An Efficient Constructive Heuristic To Balance Trade-Offs Between Makespan And Flowtime In Permutation Flow Shop Scheduling, Feidi Dang, Wei Li, Honghan Ye

Mechanical Engineering Faculty Publications

Balancing trade-offs between production cost and holding cost is critical for production and operations management. Utilization of a production line affects production cost, which relates to makespan, and work-in-process (WIP) inventories in a production line affect holding cost, which relate to flowtime. There are trade-offs between two objectives, to minimize makespan and to minimize flowtime. Without addressing trade-off balancing issues in flow shop scheduling, WIP inventories are still high in manufacturing, generating unnecessary holding cost. However, utilization is coupled with WIP inventories. Low WIP inventory levels might lower utilization and generate high production cost. Most existing constructive heuristics focus only …

Considerations For Atmospheric Measurements With Small Unmanned Aircraft Systems, Jamey D. Jacob, Phillip B. Chilson, Adam L. Houston, Suzanne Weaver Smith

Mechanical Engineering Faculty Publications

This paper discusses results of the CLOUD-MAP (Collaboration Leading Operational UAS Development for Meteorology and Atmospheric Physics) project dedicated to developing, fielding, and evaluating integrated small unmanned aircraft systems (sUAS) for enhanced atmospheric physics measurements. The project team includes atmospheric scientists, meteorologists, engineers, computer scientists, geographers, and chemists necessary to evaluate the needs and develop the advanced sensing and imaging, robust autonomous navigation, enhanced data communication, and data management capabilities required to use sUAS in atmospheric physics. Annual integrated evaluation of the systems in coordinated field tests are being used to validate sensor performance while integrated into various sUAS platforms. …

3d Numerical Study Of Multiphase Counter-Current Flow Within A Packed Bed For Post Combustion Carbon Dioxide Capture, Li Yang, Fang Liu, Zhengchang Song, Kunlei Liu, Kozo Saito

Mechanical Engineering Faculty Publications

The hydrodynamics within counter-current flow packed beds is of vital importance to provide insight into the design and operational parameters that may impact reactor and reaction efficiencies in processes used for post combustion CO₂ capture. However, the multiphase counter-current flows in random packing used in these processes are complicated to visualize. Hence, this work aimed at developing a computational fluid dynamics (CFD) model to study more precisely the complex details of flow inside a packed bed. The simulation results clearly demonstrated the development of, and changes in, liquid distributions, wetted areas, and film thickness under various gas and liquid …

Fracture Initiation In A Transversely Isotropic Solid: Transient Three Dimensional Analysis, Louis Milton Brock

Mechanical Engineering Faculty Publications

A transversely isotropic solid is at rest, and contains a semi-infinite, plane crack. The axis of rotational material symmetry lies in the crack plane. Application of normal point forces to each face of the crack causes transient 3D growth. The related problem of discontinuities in displacement and traction that exist on regions that exhibit dynamic similarity is first considered. Analytic results are obtained in integral transform space. These lead to equations of the Wiener–Hopf type for the fracture problem. Analytic solutions are again obtained and, upon inversion, subjected to a dynamic energy release rate criterion that includes kinetic energy. A …

Research And Development Of Powder Brazing Filler Metals For Diamond Tools: A Review, Fei Long, Peng He, Dusan P. Sekulic

Mechanical Engineering Faculty Publications

Powder brazing filler metals (PBFMs) feature a number of comparative advantages. Among others, these include a low energy consumption, an accurate dosage, a good brazeability, a short production time, and a high production efficiency. These filler metals have been used in the aerospace, automobile, and electric appliances industries. The PBFMs are especially suitable for diamond tools bonding, which involves complex workpiece shapes and requires accurate dosage. The recent research of PBFMs for diamond tools is reviewed in this paper. The current applications are discussed. The CuSnTi and Ni-Cr-based PBFMs have been the two commonly used monolayer PBFMs. Thus, the bonding …

Study Of Near-Cup Droplet Breakup Of An Automative Electrostatic Rotary Bell (Esrb) Atomizer Using High-Speed Shadowgraph Imaging, Jacob E. Wilson, Stephen William Grib, Adnan Darwish Ahmad, Michael W. Renfro, Scott A. Adams, Ahmad Salaimeh

Mechanical Engineering Faculty Publications

Electrostatic Rotary bell (ESRB) atomizers are used as the dominant means of paint application by the automotive industry. They utilize the high rotational speed of a cup to induce primary atomization of a liquid along with shaping air to provide secondary atomization and transport. In order to better understand the fluid breakup mechanisms involved in this process, high-speed shadowgraph imaging was used to visualize the edge of a serrated rotary bell at speeds varying between 5000 and 12,000 RPM and with a water flow rate of 250 ccm. A multi-step image processing algorithm was developed to differentiate between ligaments and …

Analysis Of Surface Integrity In Machining Of Aisi 304 Stainless Steel Under Various Cooling And Cutting Conditions, F. Klocke, B. Döbbeler, S. Lung, S. Seelbach, Ibrahim S. Jawahir

Institute for Sustainable Manufacturing Faculty Publications

Recent studies have shown that machining under specific cooling and cutting conditions can be used to induce a nanocrystalline surface layer in the workspiece. This layer has beneficial properties, such as improved fatigue strength, wear resistance and tribological behavior. In machining, a promising approach for achieving grain refinement in the surface layer is the application of cryogenic cooling. The aim is to use the last step of the machining operation to induce the desired surface quality to save time-consuming and expensive post machining surface treatments. The material used in this study was AISI 304 stainless steel. This austenitic steel suffers …

Evaluation Of A Novel Finite Element Model Of Active Contraction In The Heart, Xiaoyan Zhang, Zhan-Qiu Liu, Kenneth S. Campbell, Jonathan F. Wenk

Mechanical Engineering Faculty Publications

Finite element (FE) modeling is becoming a widely used approach for the investigation of global heart function. In the present study, a novel model of cellular-level systolic contraction, which includes both length- and velocity-dependence, was implemented into a 3D non-linear FE code. To validate this new FE implementation, an optimization procedure was used to determine the contractile parameters, associated with sarcomeric function, by comparing FE-predicted pressure and strain to experimental measures collected with magnetic resonance imaging and catheterization in the ventricles of five healthy rats. The pressure-volume relationship generated by the FE models matched well with the experimental data. Additionally, …

Scalable Patterning Using Laser-Induced Shock Waves, Saidjafarzoda Ilhom, Khomidkhodza Kholikov, Peizhen Li, Claire Ottman, Dylan Sanford, Zachary Thomas, Omer San, Haluk E. Karaca, Ali O. Er

Mechanical Engineering Faculty Publications

An advanced direct imprinting method with low cost, quick, and minimal environmental impact to create a thermally controllable surface pattern using the laser pulses is reported. Patterned microindents were generated on Ni₅₀Ti₅₀ shape memory alloys and aluminum using an Nd: YAG laser operating at 1064 nm combined with a suitable transparent overlay, a sacrificial layer of graphite, and copper grid. Laser pulses at different energy densities, which generate pressure pulses up to a few GPa on the surface, were focused through the confinement medium, ablating the copper grid to create plasma and transferring the grid pattern onto …

Modeling Of Nitihf Using Finite Difference Method, Nazanin Farjam, Reza Mehrabi, Haluk E. Karaca, Reza Mirzaeifar, Mohammad Elahinia

Mechanical Engineering Faculty Publications

NiTiHf is a high temperature and high strength shape memory alloy with transformation temperatures above 100oC. A constitutive model based on Gibbs free energy is developed to predict the behavior of this material. Two different irrecoverable strains including transformation induced plastic strain (TRIP) and viscoplastic strain (VP) are considered when using high temperature shape memory alloys (HTSMAs). The first one happens during transformation at high levels of stress and the second one is related to the creep which is rate-dependent. The developed model is implemented for NiTiHf under uniaxial loading. Finite difference method is utilized to solve the proposed equations. …

Selective Laser Melting Of Ni-Rich Niti: Selection Of Process Parameters And The Superelastic Response, Narges Shayesteh Moghaddam, Soheil Saedi, Amirhesam Amerinatanzi, Ehsan Saghaian, Ahmadreza Jahadakbar, Haluk E. Karaca, Mohammad Elahinia

Mechanical Engineering Faculty Publications

Material and mechanical properties of NiTi shape memory alloys strongly depend on the fabrication process parameters and the resulting microstructure. In selective laser melting, the combination of parameters such as laser power, scanning speed, and hatch spacing determine the microstructural defects, grain size and texture. Therefore, processing parameters can be adjusted to tailor the microstructure and mechanical response of the alloy. In this work, NiTi samples were fabricated using Ni_50.8Ti (at.%) powder via SLM PXM by Phenix/3D Systems and the effects of processing parameters were systematically studied. The relationship between the processing parameters and superelastic properties were investigated …

Influence Of Slm On Compressive Response Of Niti Scaffolds, Narges Shayesteh Moghaddam, Soheil Saedi, Amirhesam Amerinatanzi, Ahmadreza Jahadakbar, Sayed Ehsan Saghaian, Haluk E. Karaca, Mohammad Elahinia

Mechanical Engineering Faculty Publications

Porous Nickel-Titanium shape memory alloys (NiTi-SMAs) have attracted much attention in biomedical applications due to their high range of pure elastic deformability (i.e., superelasticity) as well as their bone-level modulus of elasticity (E≈12-20 GPa). In recent years, Selective Laser Melting (SLM) has been used to produce complex NiTi components. The focus of this study is to investigate the superelasticity and compressive properties of SLM NiTi-SMAs. To this aim, several NiTi components with different level of porosities (32- 58%) were fabricated from Ni_50.8Ti (at. %) powder via SLM PXM by Phenix/3D Systems, using optimum processing parameter (Laser power-P=250 W, …

Experimental Examination Of Vorticity Stripping From A Wing-Tip Vortex In Free-Stream Turbulence, Hari C. Ghimire, Sean C. C. Bailey

Mechanical Engineering Faculty Publications

Time-resolved stereoscopic particle image velocimetry measurements were conducted of a wing-tip vortex decaying in free-stream turbulence. The objective of the research was to experimentally investigate the mechanism causing the increased rate of decay of the vortex in the presence of turbulence. It was observed that the circulation of the vortex core experienced periods of rapid loss and recovery when immersed in free-stream turbulence. These events were not observed when the vortex was in a laminar free stream. A connection was made between these events and distortion of the vortex, coinciding with stripping of core fluid from the vortex core. Specifically, …

Formation Of Two-Way Shape Memory Effect In Niti Alloy Using Pulsed Laser Irradiation, Saidjafarzoda Ilhom, Khomidkhodza Kholikov, Peizhen Li, Dovletgeldi Seyitliyev, Zachary Thomas, Duvall Roberts, Omer San, Haluk E. Karaca, Ali O. Er

Mechanical Engineering Faculty Publications

Shape memory alloys (SMAs) are a unique class of smart materials and they were employed in various applications in engineering, biomedical, and aerospace technologies. Here, we report an advanced, efficient, and low-cost direct imprinting method with low environmental impact to create thermally controllable surface patterns. Patterned microindents were generated on Ni₅₀Ti₅₀ (at. %) SMAs using an Nd:YAG laser with 1064 nm wavelength at 10 Hz. Laser pulses at selected fluences were focused on the NiTi surface and generated pressure pulses of up to a few GPa. Optical microscope images showed that surface patterns with tailorable sizes can …

Sustainable Living Factories For Next Generation Manufacturing, Yoram Koren, Xi Gu, Fazleena Badurdeen, Ibrahim S. Jawahir

Mechanical Engineering Faculty Publications

To be profitable and to generate sustainable value for all stakeholders, next generation manufacturers must develop capabilities to rapidly and economically respond to changing market needs while at the same time minimizing adverse impacts on the environment and benefiting society. 6R-based (Reduce, Reuse, Recycle, Recover, Redesign and Remanufacturing) sustainable manufacturing practices enable closed-loop and multi-life cycle material flow; they facilitate producing more sustainable products using manufacturing processes and systems that are more sustainable. Reconfigurable Manufacturing Systems (RMS) and its characteristics of scalability, convertibility, diagnosability, customization, modularity and integrability have emerged as a basis for living factories for next generation manufacturing …

Stochastic Bi-Level Optimization Models For Efficient Operating Room Planning, Amin Abedini, Wei Li, Honghan Ye

Mechanical Engineering Faculty Publications

Within a hospital, the operating room (OR) department has the largest cost and revenue. Because of the aging population, the demand for surgical services has been increasing sharply in recent years. At the other hand, the rate of OR capacity expansion is lower than the rate of increasing demand. As a result, OR managers must leverage their resources by efficient OR planning. OR planning is challenging because of multiple competing\conflicting objectives such cost minimization and throughput maximization. Inherent uncertainty in the surgical procedures and patients arrivals complicate the decision making process. This increases the risk of non-realization of the system …

Scale Models Of Acoustic Scattering Problems Including Barriers And Sound Absorption, Nan Zhang

Theses and Dissertations--Mechanical Engineering

Scale modeling has been commonly used for architectural acoustics but use in other noise control areas is nominal. Acoustic scale modeling theory is first reviewed and then feasibility for small-scale applications, such as is common in the electronics industry, is investigated. Three application cases are used to examine the viability. In the first example, a scale model is used to determine the insertion loss of a rectangular barrier. In the second example, the transmission loss through parallel tubes drilled through a cylinder is measured and results are compared to a 2.85 times scale model with good agreement. The third example …

Experimental Study On Surface Integrity Of Cryogenically Machined Ti-6al-4v Alloy For Biomedical Devices, M. Hardt, F. Klocke, B. Döbbeler, M. Binder, Ibrahim S. Jawahir

Institute for Sustainable Manufacturing Faculty Publications

Titanium and its alloys are widely used in the biomedical sector. In this field, titanium and its alloys are the material of choice for biomedical devices such as hip and knee replacements. Usually, a Total Hip Replacement (THR) is based on four components, made out of different materials due to the material properties associated with the functional performance. One approach to lower the overall manufacturing costs and enhance the reliability of THR’s is to manufacture the prosthesis out of one material. The titanium alloy Ti-6Al-4V is, therefore, feasible as it exhibits better osseous integration compared to other metallic materials used …

Towards Developing Sustainable Reconfigurable Manufacturing Systems, Aihua Huang, Fazleena Badurdeen, Ibrahim S. Jawahir

Mechanical Engineering Faculty Publications

This paper aims to examine the sustainable manufacturing performance of Reconfigurable Manufacturing Systems (RMSs) using existing sustainable manufacturing metrics. RMS has six key characteristics including modularity, integrability, customization, scalability, convertibility, and diagnosability. In this paper, ‘convertibility’ is quantified by considering configuration convertibility, machine convertibility, and material handling device convertibility from the RMS perspective. In addition, the performance of RMSs with different convertibility levels is also evaluated by using sustainable manufacturing metrics. A numerical example is used to demonstrate the computational approach. Results of the analysis are used to show how sustainable manufacturing performance of RMS changes as system convertibility varies. …

Numerical And Experimental Techniques For Assessing The Acoustic Performance Of Duct Systems Above The Plane Wave Cutoff Frequency, Kangping Ruan

Theses and Dissertations--Mechanical Engineering

This research deals with determining the acoustic attenuation of heating, ventilation, and air conditioning (HVAC) ductwork. A finite element approach was developed for calculating insertion loss and breakout transmission loss. Procedures for simulating the source and receiving rooms were developed and the effect of structureborne flanking was included. Simulation results have been compared with measurements from the literature and the agreement is very good. With a good model in place, the work was extended in three ways. 1) Since measurements on full-scale equipment are difficult, scale modeling rules were developed and validated. 2) Two different numerical approaches were developed for …

Dust Control Examination Using Computational Fluid Dynamics Modeling And Laboratory Testing Of Vortecone And Impingement Screen Filters, Ashish R. Kumar

Theses and Dissertations--Mining Engineering

Heavy industries, such as mining, generate dust in quantities that present an occupational health hazard. Prolonged exposure to the respirable dust has been found to result in many irreversible occupational ailments in thousands of miners. In underground mining applications, a variety of scrubbing systems are used to remove dust near the zones of generation. However, the wire-mesh type fibrous screens in the flooded-bed dust scrubbers used on continuous miners, are prone to clogging due to the accumulation of dust particles. This clogging results in a reduced capture efficiency and a higher exposure to the personnel. This research establishes the Vortecone, …

Characterization Of The Shape Memory Behavior Of High Strength Nitihfpd Shape Memory Alloys, Guher P. Toker

Theses and Dissertations--Mechanical Engineering

NiTiHf alloys have emerged as potential materials for applications requiring high transformation temperatures (> 100 °C) with high strength and work output. Although they have high transformation temperatures, their low damping capacity, brittleness and poor superelastic responses (of Ti-rich NiTiHf) impedes their wider usage in many industrial applications. In this study, the quaternary alloying element of Pd has been added to NiTiHf alloys to improve and tailor their shape memory behavior,. NiTiHfPd alloys were systematically examined regarding the composition and heat treatments effects.

Effects of substituting Hf with Ti on the shape memory behavior of NiTHfPd alloys were investigated. There …

Regression Analysis Of Factors Impacting Problem Solving Engagement Within Lean Systems Implementation, David M. Parsley Ii

Theses and Dissertations--Mechanical Engineering

Organizations around the world have attempted to implement the concepts of the Toyota Production System (TPS), commonly referred to as Lean, with limited sustainable success. The central principles of TPS, continuous improvement and respect for people, are grounded in the Japanese values of Monozukuri and Hitozukuri. Monozukuri deals with creating or making a product, while Hitozukuri conveys the idea of developing people through learning. In order for organizations to adopt these values they must have a system that engages employees at all levels in applying problem solving to improve their work. This research uses organizational assessments obtained from a variety …

Multiphase Interaction In Low Density Volumetric Charring Ablators, Ali D. Omidy

Theses and Dissertations--Mechanical Engineering

The present thesis provides a description of historical and current modeling methods with recent discoveries within the ablation community. Several historical assumptions are challenged, namely the presence of water in Thermal Protection System (TPS) materials, presence of coking in TPS materials, non-uniform elemental production during pyrolysis reactions, and boundary layer gases, more specifically oxygen, interactions with the charred carbon interface.

The first topic assess the potential effect that water has when present within the ablator by examining the temperature prole histories of the recent flight case Mars Science Laboratory. The next topic uses experimental data to consider the instantaneous gas …