Engineering Commons^™

Measuring The Electrical Properties Of 3d Printed Plastics In The W-Band, Noah Gregory

Electrical Engineering Undergraduate Honors Theses

3D printers are a method of additive manufacturing that consists of layering material to produce a 3D structure. There are many types of 3D printers as well as many types of materials that are capable of being printed with. The most cost-effective and well documented method of 3D printing is called Fused Deposition Modeling (FDM). FDM printers work by feeding a thin strand of plastic filament through a heated extruder nozzle. This plastic is then deposited on a flat, typically heated, surface called a print bed. The part is then built by depositing thin layers of plastic in the shape …

Enhancing Stability Of High-Nickel Cathodes For Lithium-Ion Batteries Through Additive Manufacturing Of Cathode Structure, Matthew Sullivan

Mechanical Engineering Undergraduate Honors Theses

Lithium-ion batteries (LIBs) are currently the best method to store electrical energy for use in portable electronics and electronic vehicles. New cathode materials for LIBs are consistently studied and researched, but few are as promising and attainable as nickel-rich transition metal oxides such as LiNi1-x-yMnxCoyO2 (NMC). NMC materials exist with many different mass ratios, but higher nickel content materials provide higher energy density. With this increase in capacity comes a sacrifice with cyclability, as high-nickel NMC variants are prone to structure collapse, transition metal dissolution, and cracks due to volume change. In this report, mechanical modification of the electrode by …

Ironless, Axial Flux, Electric Bldc Motor For Aircraft Electric Propulsion, Kevin W. Hobbs

Electrical Engineering Undergraduate Honors Theses

3D printing has shown much promise as a method of rapidly manufacturing lightweight ironless motors to meet the growing demand that airlines have for more cost-effective products that reduce emissions and flight prices. 3D-printed ironless, axial flux, electric BLDC motors would meet these needs with both their high efficiency and power density.

A Halbach array motor was designed and 3D-printed for the analysis of its magnetic properties to gain more insight about it performance. Fusion 360 was used to design the 3D drawings of the motor parts. The rotor, stator, and stator mount were designed to accommodate the sizes of …

Utilization Of Recycled Filament For 3d Printing For Consumer Goods, Alexa Peterson

Apparel Merchandising and Product Development Undergraduate Honors Theses

The 3D printing market has been used in a wide variety of manufacturing industries including textile and apparel. Many consumers can now own a personal 3D printer at home for recreational printing. There are even websites dedicated to 3D printing patterns made by consumers. However, the materials used in the 3D printing process pose a problem for the environment due to their plastic-based nature. 3D printing is a layered process with each layer being printed depending on the layer below it for strength and stability. During the 3D printing process, great amounts of waste are produced as a result of …

Toolpath Planning Methodology For Multi-Gantry Fused Filament Fabrication 3d Printing, Hieu Trung Bui

Graduate Theses and Dissertations

Additive manufacturing (AM) has revolutionized the way industries manufacture and prototype products. Fused filament fabrication (FFF) is one of the most popular processes in AM as it is inexpensive, requires low maintenance, and has high material utilization. However, the biggest drawback that prevents FFF printing from being widely implemented in large-scale production is the cycle time. The most practical approach is to allow multiple collaborating printheads to work simultaneously on different parts of the same object. However, little research has been introduced to support the aforementioned approach. Hence a new toolpath planning methodology is proposed in this paper. The objectives …

A Scalable, Chunk-Based Slicer For Cooperative 3d Printing, Jace J. Mcpherson

Computer Science and Computer Engineering Undergraduate Honors Theses

Cooperative 3D printing is an emerging technology that aims to increase the 3D printing speed and to overcome the size limit of the printable object by having multiple mobile 3D printers (printhead-carrying mobile robots) work together on a single print job on a factory floor. It differs from traditional layer-by-layer 3D printing due to requiring multiple mobile printers to work simultaneously without interfering with each other. Therefore, a new approach for slicing a digital model and generating commands for the mobile printers is needed, which has not been discussed in literature before. We propose a chunk-by-chunk based slicer that divides …

Improving Spatial Visualization Abilities Using 3d Printed Blocks, Vanessa Lebow, Michelle Bernhardt-Barry, Jyotishka Datta

Civil Engineering Undergraduate Honors Theses

Spatial visualization abilities have been shown to be a key predictor of success in science, technology, engineering, and math fields. Past research has revealed that women and underrepresented minorities tend to lag behind in spatial visual abilities, however, research has also shown that these skills can be improved with guided practice. This study seeks to examine whether 3D printed aids help spatial visual retention in 6th graders. A modified Purdue spatial visualization test was used as the assessment standard. Students’ mental rotation abilities were assessed before and after the 3D printed aids were administered. Data was collected from five different …

Selective Resistive Sintering: A Novel Additive Manufacturing Process, Austin Bryan Van Horn

Graduate Theses and Dissertations

Selective laser sintering (SLS) is one of the most popular 3D printing methods that uses a laser to pattern energy and selectively sinter powder particles to build 3D geometries. However, this printing method is plagued by slow printing speeds, high power consumption, difficulty to scale, and high overhead expense. In this research, a new 3D printing method is proposed to overcome these limitations of SLS. Instead of using a laser to pattern energy, this new method, termed selective resistive sintering (SRS), uses an array of microheaters to pattern heat for selectively sintering materials. Using microheaters offers significant power savings, significantly …

Design, Fabrication, And Testing Of A 3d Printer Based Microfluidic System, Carlton A. Mcmullen

Graduate Theses and Dissertations

A pneumatically actuated PDMS based microfluidic devices were designed and fabricated by soft-lithography. Two types of molds were fabricated out of different material for this experiment. The first mold, (device 1), was fabricated from a sheet of Polymethyl methacrylate (PMMA) material, similar to Plexiglas. The device features were micro-engraved onto the face of the material. The second mold, (device 2), was fabricated from the use of fused deposition modeling (FDM) 3D printing. The pumping efficiency of the PDMS devices was analyzed through the characterization of the micro-pumps flowrate with respect to the pumps driving pressure and the actuation frequency. Tested …