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Full-Text Articles in Engineering

Pisa Printing Microneedles With Controllable Aqueous Dissolution Kinetics, Aaron Priester, Jimmy Yeng, Yuwei Zhang, Krista Hilmas, Risheng Wang, Anthony J. Convertine Feb 2024

Pisa Printing Microneedles With Controllable Aqueous Dissolution Kinetics, Aaron Priester, Jimmy Yeng, Yuwei Zhang, Krista Hilmas, Risheng Wang, Anthony J. Convertine

Chemistry Faculty Research & Creative Works

This study focused on the development of high-resolution polymeric structures using polymer-induced self-assembly (PISA) printing with commercially available digital light-processing (DLP) printers. Significantly, soluble solids could be 3D-printed using this methodology with controllable aqueous dissolution rates. This was achieved using a highly branched macrochain transfer agent (macro-CTA) containing multiple covalently attached CTA groups. In this work, the use of acrylamide as the self-assembling monomer in isopropyl alcohol was explored with the addition of N-(butoxymethyl)acrylamide to modulate the aqueous dissolution kinetics. PISA-printed microneedles were observed to have feature sizes as small as 27 μm, which was close to the resolution limit …


Additive Manufacturing Of Sic-Sialon Refractory With Excellent Properties By Direct Ink Writing, Ruoyu Chen, Saisai Li, Xinxin Jin, Haiming Wen Jan 2023

Additive Manufacturing Of Sic-Sialon Refractory With Excellent Properties By Direct Ink Writing, Ruoyu Chen, Saisai Li, Xinxin Jin, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Additive manufacturing of SiC-Sialon refractory with complex geometries was achieved using direct ink writing processes, followed by pressure less sintering under nitrogen. The effects of particle size of SiC powders, solid content of slurries and additives on the rheology, thixotropy and viscoelasticity of ceramic slurries were investigated. The optimal slurry with a high solid content was composed of 81 wt% SiC (3.5 µm+0.65 µm), Al2O3 and SiO2 powders, 0.2 wt% dispersant, and 2.8 wt% binder. Furthermore, the accuracy of the structure of specimens was improved via adjustment of the printing parameters, including nozzle size, extrusion pressure, and layer height. The …


3d-Printed Boron Nitride Catalytic Monoliths For Oxidative Dehydrogenation Of Propane, Theodore Agbi, Wei Shang Lo, Khaled Baamran, Taekyung Ryu, Christine Cheung, Fateme Rezaei, Ive Hermans Jan 2023

3d-Printed Boron Nitride Catalytic Monoliths For Oxidative Dehydrogenation Of Propane, Theodore Agbi, Wei Shang Lo, Khaled Baamran, Taekyung Ryu, Christine Cheung, Fateme Rezaei, Ive Hermans

Chemical and Biochemical Engineering Faculty Research & Creative Works

Boron-containing materials are efficient catalysts for the oxidative dehydrogenation of propane to propylene, proceeding via radical intermediates. The radical mechanism is initiated by the solid surface and propagated in the gas phase. It has been hypothesized that the propylene selectivity could be increased by enhancing the gas-phase contributions by favoring the formation of iso- over n-propyl radical intermediates. Indeed, whereas n-propyl radicals can be converted to both propylene and ethylene, iso-propyl radicals yield exclusively propylene. In this contribution, we explore 3D printing to structure the hexagonal boron nitride (hBN) heterogeneous catalyst with high void space. 3D-printed hBN monoliths were found …


3d-Printed Hydrogels Dressings With Bioactive Borate Glass For Continuous Hydration And Treatment Of Second-Degree Burns, Fateme Fayyazbakhsh, Michael J. Khayat, Candy Sadler, Delbert Day, Yue-Wern Huang, Ming-Chuan Leu Jan 2023

3d-Printed Hydrogels Dressings With Bioactive Borate Glass For Continuous Hydration And Treatment Of Second-Degree Burns, Fateme Fayyazbakhsh, Michael J. Khayat, Candy Sadler, Delbert Day, Yue-Wern Huang, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Recent advances in additive manufacturing have led to the development of innovative solutions for tissue regeneration. Hydrogel materials have gained significant attention for burn wound treatment in clinical practice among various advanced dressings due to their soothing and moisturizing activity. However, prolonged healing, pain, and traumatic removal due to the lack of long-term wound hydration are some of the challenges in the treatment of second-degree burn wounds. In this study, 3D-printed dressings were fabricated using gelatin, alginate, and bioactive borate glass (BBG) using an extrusion-based bioprinter. After ionic crosslinking, the 3D-printed dressings were characterized for mechanical properties, degradation rate, hydration …


Synergistic Effect Of Shrinkage Mitigating Materials On Rheological Properties Of Flowable And Thixotropic Cement Paste, Kamran Aghaee, Ricarda Sposito, Kamal Khayat Oct 2022

Synergistic Effect Of Shrinkage Mitigating Materials On Rheological Properties Of Flowable And Thixotropic Cement Paste, Kamran Aghaee, Ricarda Sposito, Kamal Khayat

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

This study investigates the effect of individual and combined additions of CaO-based expansive agent (EA), shrinkage reducing admixture (SRA), and super absorbent polymer (SAP) on key characteristics of flowable cement paste mixtures proportioned with a water-to-cement ratio of 0.40. Of special interest is the effectiveness of these admixtures to mitigate shrinkage of cementitious materials for 3D printing. Static and dynamic yield stress, plastic and apparent viscosities, and thixotropy were evaluated at 20-min intervals up to 90 min. Compressive strength development and autogenous shrinkage were also determined. A factorial design approach was developed to evaluate the synergetic effects of the shrinkage …


Ultrafast Stiffening Of Concentrated Thermoresponsive Mineral Suspensions, Sharu Bhagavathi Kandy, Iman Mehdipour, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Edward Garboczi, Samanvaya Srivastava, Torben Gaedt, Gaurav Sant Sep 2022

Ultrafast Stiffening Of Concentrated Thermoresponsive Mineral Suspensions, Sharu Bhagavathi Kandy, Iman Mehdipour, Narayanan Neithalath, Aditya Kumar, Mathieu Bauchy, Edward Garboczi, Samanvaya Srivastava, Torben Gaedt, Gaurav Sant

Materials Science and Engineering Faculty Research & Creative Works

Extrusion-based 3D printing with rapidly hardening polymeric materials is capable of building almost any conceivable structure. However, concrete, one of the most widely used materials for large-scale structural components, is generally based on inorganic binder materials like Portland cement. Unlike polymeric materials, a lack of precise control of the extent and rate of solidification of cement-based suspensions is a major issue that affects the ability to 3D-print geometrically complex structures. Here, we demonstrate a novel method for controllable-rapid solidification of concentrated mineral suspensions that contain a polymer binder system based on epoxy and thiol precursors as well as one or …


Process Evaluation And Kinetic Analysis Of 3d-Printed Monoliths Comprised Of Cao And Cr/H-Zsm-5 In Combined Co2 Capture-C2h6 Oxidative Dehydrogenation To C2h4, Khaled Baamran, Shane Lawson, Ali A. Rownaghi, Fateme Rezaei May 2022

Process Evaluation And Kinetic Analysis Of 3d-Printed Monoliths Comprised Of Cao And Cr/H-Zsm-5 In Combined Co2 Capture-C2h6 Oxidative Dehydrogenation To C2h4, Khaled Baamran, Shane Lawson, Ali A. Rownaghi, Fateme Rezaei

Chemical and Biochemical Engineering Faculty Research & Creative Works

In this study, dual-function materials (DFMs) comprised of CaO and Cr/H-ZSM-5 were formulated in 3D-printed monolithic structures and investigated in a combined process for capture and utilization of CO2 in oxidative dehydrogenation of C2H6 to C2H4 (CO2-ODHE). Various formulation strategies were employed to fabricate these DFM structures. Two bed designs were considered: i) a layered-bed in which adsorbent (CaO) and catalyst were printed separately and stacked on top of each other, and ii) a single-layer bed where the adsorbent-catalyst materials were 3D-printed into a singular monolith and loaded into the bed …


Integrated Direct Air Capture And Oxidative Dehydrogenation Of Propane With Co2 At Isothermal Conditions, Shane Lawson, Khaled Baamran, Kyle Newport, Turki Alghamadi, Gary Jacobs, Fateme Rezaei, Ali A. Rownaghi Apr 2022

Integrated Direct Air Capture And Oxidative Dehydrogenation Of Propane With Co2 At Isothermal Conditions, Shane Lawson, Khaled Baamran, Kyle Newport, Turki Alghamadi, Gary Jacobs, Fateme Rezaei, Ali A. Rownaghi

Chemical and Biochemical Engineering Faculty Research & Creative Works

Developing routes of utilizing CO2 emissions is important for long-term environmental preservation, as storing such emissions underground will eventually become unsustainable. One way of utilizing CO2 emissions is as a light-oxidant feedstock for oxidative dehydrogenation of propane (ODHP) to propylene. However, the adsorption and reaction steps typically occur at widely different temperatures, meaning that the thermal gradients – and by extension process energy requirements – are often unreasonably high. In recent years, dual-functional materials (DFMs) – i.e., materials comprised of a high temperature adsorbent phase alongside a heterogeneous catalyst – have been employed for combined CO2 adsorption …


Experimental Investigation Of Additive Manufacturing Of Continuous Carbon Fiber Composites With Multifunctional Electro-Tensile Properties, Ritesh Ghimire, Frank W. Liou Nov 2021

Experimental Investigation Of Additive Manufacturing Of Continuous Carbon Fiber Composites With Multifunctional Electro-Tensile Properties, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Manufacturing processes for monofunctional and multifunctional materials vary depending on the design optimization. Multifunctional continuous carbon fiber composites provide great potential in achieving coupled structural and electrical properties for their applications in aircraft, unmanned aircraft systems, and spacecraft. Proper optimization of tensile and electrical properties offers benefits early in the design and continuous operational safety phases to obtain coupled multifunctional properties. In this paper, fused filament fabrication additive manufacturing (AM) technique was used to fabricate continuous carbon fiber solid laminated composites test coupons. The proposed new method characterizes the electrical conductivity's coupled effects on the tensile properties, including the failure …


Coupled Flexural‐Electrical Evaluation Of Additively Manufactured Multifunctional Composites At Ambient Temperature, Ritesh Ghimire, Frank W. Liou Oct 2021

Coupled Flexural‐Electrical Evaluation Of Additively Manufactured Multifunctional Composites At Ambient Temperature, Ritesh Ghimire, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Multifunctional composites offer a higher strength to weight ratio, electrical properties, etc., thereby providing possible solutions for replacing the physical electrical wirings in aircraft. The lack of research on the coupled multifunctional characterization of 3D printed composites flexural-electrical properties is the main reason for its unsuitability in aerospace applications. The proposed method evaluates multifunctional flexural‐electrical properties of 3D printed multifunctional carbon fiber composites. Traditional methods for conducting structural and electrical analyses for aircraft certification do not accommodate new technologies that are not yet proven. Such technologies are additive manufacturing (AM) techniques, multifunctional composite structures, and the certification requirements for 3D …