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Missouri University of Science and Technology

Mechanical Engineering

Additive Manufacturing

Theses/Dissertations

2018

Articles 1 - 7 of 7

Full-Text Articles in Engineering

Development And Management Of Advanced Batteries Via Additive Manufacturing And Modeling, Jie Li Jan 2018

Development And Management Of Advanced Batteries Via Additive Manufacturing And Modeling, Jie Li

Doctoral Dissertations

"The applications of Li-ion batteries require higher energy and power densities, improved safety, and sophisticated battery management systems. To satisfy these demands, as battery performances depend on the network of constituent materials, it is necessary to optimize the electrode structure. Simultaneously, the states of the battery have to be accurately estimated and controlled to maintain a durable condition of the battery system. For those purposes, this research focused on the innovation of 3D electrode via additive manufacturing, and the development of fast and accurate physical based models to predict the battery status for control purposes. Paper I proposed a novel …


Fabrication And Characterization Of Advanced Materials Using Laser Metal Deposition From Elemental Powder Mixture, Xueyang Chen Jan 2018

Fabrication And Characterization Of Advanced Materials Using Laser Metal Deposition From Elemental Powder Mixture, Xueyang Chen

Doctoral Dissertations

"Over the past decades of years, a great deal of money has been spent to machine large and complex parts from high-performance metals (i.e., titanium components for aerospace applications), so users attempt to circumvent the high cost of materials. Laser metal deposition (LMD) is an additive manufacturing technique capable of fabricating complicated structures with superior properties. This dissertation aims to improve the applications of LMD technique for manufacturing metallic components by using various elemental powder mixture according to the following three categories of research topics. The first research topic is to investigate and develop a cost-effective possibility by using elemental …


Laser Foil Printing And Surface Polishing Processes, Chen Chen Jan 2018

Laser Foil Printing And Surface Polishing Processes, Chen Chen

Doctoral Dissertations

"A foil-based additive manufacturing technology for fabricating metal parts, called Laser Foil Printing (LFP), was proposed and developed in this dissertation. The manufacturing sub-processes comprising the LFP technology were comprehensively studied, which include the laser spot welding of foil, laser raster-scan welding of foil, laser cutting of foil, and laser polishing processes. The fabricated free-form parts were demonstrated and own better mechanical properties (micro hardness and tensile strength) than the raw material, because of the rapid-cooling process of laser welding. The full and strong bond between layers was formed by the laser welding process, with no micro-cracks or pores observed. …


Research On Additive Manufacturing Of Metallic Glass Alloy, Yiyu Shen Jan 2018

Research On Additive Manufacturing Of Metallic Glass Alloy, Yiyu Shen

Doctoral Dissertations

"The required rapid cooling has limited the dimension of the Bulk Metallic glasses (BMGs) produced by traditional method, and hence has seriously limited their applications, despite their remarkable mechanical properties. In this present project, a detailed study is conducted on the methodology and understanding of manufacturing large Zr- based metallic glass part by laser based additive manufacturing technology, which breaks the size limitation. The first research issue proposes and develops a new additive manufacturing technology, named Laser-Foil-Printing (LFP). Sheet foils of LM105 (Zr52.5Ti5Al10Ni14.6Cu17.9 (at. %)) metallic glass are used as feed …


Investigation Of Microstructure And Mechanical Properties By Direct Metal Deposition, Jingwei Zhang Jan 2018

Investigation Of Microstructure And Mechanical Properties By Direct Metal Deposition, Jingwei Zhang

Doctoral Dissertations

"Microstructure and properties of Direct Metal Deposition (DMD) parts are very crucial to meeting industrial requirements of parts quality. Prediction, and control of microstructure and mechanical properties have attracted much attention during conventional metal manufacturing process under different conditions. However, there is few investigations focused on microstructure simulation and mechanical properties control under different process parameters during DMD process. This dissertation is intended to develop a multiscale model to investigate Ti6Al4V grain structure development and explore Ti6Al4V based functionally graded material (FGM) deposit properties during DMD process. The first research topic is to investigate and develop a cellular automaton-finite element …


Designed Extrudate For Ceramic Additive Manufacturing, Devin Mcmillen Jan 2018

Designed Extrudate For Ceramic Additive Manufacturing, Devin Mcmillen

Masters Theses

"The objective of this thesis work was to design ceramic paste systems that assist in achieving a high theoretical density ( > 95%) after deposition by a novel additive manufacturing process, i.e. Ceramic On-Demand Extrusion (CODE). The work is encompassed in five main sections: Sections 1 and 2 provide an introduction and literature review of relevant topics for the following sections of experimentation. Section 3 provides an analysis of a reaction chemistry to identify three discrete materials that could be combined via CODE and result in zirconium diboride (ZrB2) post-sintering. Section 4 describes the development of a high solids …


Laser-Aided Additive Manufacturing Of Glass, John Michael Hostetler Jan 2018

Laser-Aided Additive Manufacturing Of Glass, John Michael Hostetler

Masters Theses

“This thesis presents various approaches for the laser-aided additive manufacturing of glass. First, a technique is investigated to create free-form, low to zero coefficient of thermal expansion structures out of silica-gel. A CO2 laser was coupled through a gantry system and focused onto a binder-free silica-gel powder bed (15-40 μm particles). Prior to writing each layer, powder is dispensed by sifting it onto the build platform as opposed to a conventional wiper system, avoiding contacting and potentially damaging sensitive parts. After deposition, the parts are annealed in a furnace to increase their strength. The influence of various process parameters …