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Brigham Young University

Theses/Dissertations

2021

Friction stir welding

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Full-Text Articles in Engineering

Control Of Post-Weld Fracture Toughness In Friction Stir Processed X-80 Hsla Steel, Nolan Tracy Crook Jul 2021

Control Of Post-Weld Fracture Toughness In Friction Stir Processed X-80 Hsla Steel, Nolan Tracy Crook

Theses and Dissertations

The present study investigates the fracture toughness of FSW X-80 HSLA steel welds. Weld cooling rate and peak temperature were varied among welds; indirectly manipulated through FSW travel speed, rpm, and weld preheat. Fracture toughness was tested according to ASTM 1820 standard along the weld centerline using surface-notched SEB specimen cooled to -40 °C. This study resulted in a reliable, repeatable process for generating friction stir welds with CTOD’s consistently above that of the original base metal. CTOD and microstructure of friction stir welds can be selected by controlling weld cooling rate and peak temperature. Material properties and microstructure similar …


Effective Temperature Control For Industrial Friction Stir Technologies, Arnold David Wright Jun 2021

Effective Temperature Control For Industrial Friction Stir Technologies, Arnold David Wright

Theses and Dissertations

Systematic investigation of the Friction Stir Welding (FSW) process shows that a fixed rotational velocity and feed rate may not yield uniform mechanical properties along the length of a weldment. Nevertheless, correlations between process parameters and post-weld material properties have successfully demonstrated that peak temperature and cooling rate drive post-weld properties. There have been many reported methodologies for controlling friction stir welding, with varying degrees of cost to implement and effectiveness. However, comparing data from uncontrolled FSW of AA 6111-T4 sheet with controlled FSW at temperatures ranging from 375 °C to 450 °C demonstrates that a simplified methodology of a …