Engineering Commons^™

The Inter-Laminar Shearing Effect On Wrinkle Development In Composite Forming Processes, David Sundquist

McKelvey School of Engineering Theses & Dissertations

Composite materials are becoming prevalent in aerospace industries as the uniqueness of the composite structure allows the composite to be tailored specifically for individual applications. Many fabrication techniques produce defects in composite parts such as wrinkles, fiber waviness, fiber misalignment, and porosity. The driving mechanisms behind these defects occurring during forming processes are not fully understood and, thus, characterization formation of these defects in a uncured state is beneficial to optimize composite processing. This work primarily investigated the influence of how uncured pre-impregnated carbon ply properties affect the wrinkling behavior of a composite laminates. Several factors affecting composite ply forming …

Cellulose Nanofiber-Reinforced Impact Modified Polypropylene: Assessing Material Properties From Fused Layer Modeling And Injection Molding Processing, Jordan Elliott Sanders

Electronic Theses and Dissertations

The purpose of this research was to investigate the use of cellulose nanofibers (CNF) compounded into an impact modified polypropylene (IMPP) matrix. A IMPP was used because it shrinks less than a PP homopolymer during FLM processing. An assessment of material properties from fused layer modeling (FLM), an additive manufacturing (AM) method, and injection molding (IM) was conducted. Results showed that material property measurements in neat PP were statistically similar between IM and FLM for density, strain at yield and flexural stiffness. Additionally, PP plus the coupling agent maleic anhydride (MA) showed statistically similar results in comparison of IM and …

Pull-Out Strength Of Fiberglass/Epoxy Composite Rebarfabricated On A Three-Dimensional Braiding Machine, Tarisai Machanzi

Theses and Dissertations

The objective of this research was to explore and demonstrate the production andperformance of fiber-reinforced polymer (FRP) rebar manufactured on a continuous threedimensionalbraiding machine for use as reinforcement in concrete structures. Differentconfigurations of fiberglass/epoxy composite cylindrical rebar rods were manufactured,embedded in concrete, and tested in axial tension to identify the relationships betweenmanufacturing parameters and tensile pull-out strength of the rebar. The strength of the bondbetween concrete and FRP rebar was investigated using the pull-out test detailed by ACI 440.3R-12. The rebar was a No. 4 size and produced by combining multiple tows of fiberglass/epoxyprepreg to form the core of cylindrical …

Pull-Out Strength Of Fiberglass/Epoxy Composite Rebarfabricated On A Three-Dimensional Braiding Machine, Tarisai Machanzi

Theses and Dissertations

The objective of this research was to explore and demonstrate the production andperformance of fiber-reinforced polymer (FRP) rebar manufactured on a continuous threedimensionalbraiding machine for use as reinforcement in concrete structures. Differentconfigurations of fiberglass/epoxy composite cylindrical rebar rods were manufactured,embedded in concrete, and tested in axial tension to identify the relationships betweenmanufacturing parameters and tensile pull-out strength of the rebar. The strength of the bondbetween concrete and FRP rebar was investigated using the pull-out test detailed by ACI 440.3R-12. The rebar was a No. 4 size and produced by combining multiple tows of fiberglass/epoxyprepreg to form the core of cylindrical …

A New Fiber Reinforced Polymer Composite For Infrastructure Applications Using Recycled Carbon Fibers, Mojgan Maadandar

Civil Engineering ETDs

Abstract

Carbon fiber reinforced polymer (CFRP) composites have been attractive materials for many civil and mechanical applications. However, the high cost of carbon fibers has hindered its wide spread in many civil and structural applications. Furthermore, CFRP composites have been mostly disposed of in landfills after their end of service life, creating environmental concerns and potential release of toxic byproducts. A significant interest in recycling composites has appeared in the last decade for obtaining recycled carbon fiber. A process based on wet chemical degradation and thermal treatments of FRP composites showed the ability to produce recycled carbon fibers with 99% …

Investigation Of A Method To Determine Mechanical Properties Of Integral Composite Hinges For Application In Foldable Skis, Jada Evers, Kathryn Johnson

Materials Engineering

No abstract provided.

Development Of 3d Compression Molded Composite Primary Structure, Sean D. Tischler, Jacob H. Goldstein, Alea A. Perez

Mechanical Engineering

The work accomplished by the Black Gold team improved upon the carbon fiber compression molding research and information available on the Cal Poly San Luis Obispo campus. The team used the rear suspension rocker arm off a Ventana Alpino mountain bike as a design goal for this project. This research and body of work includes the methods used to design a compression molded part for complex part loading and shape. This extends to the process of choosing an appropriate layup process, in addition to benefits and drawbacks of the use of chopped fibers in compression molding. The research includes the …

Optimum Design Of Composite Wing Spar Subjected To Fatigue Loadings, Juan Reuben Lazarin

Master's Theses

Composites are now being incorporated into aircraft designs because of their high strength to weight ratio compared to traditional metal materials. Due to the complexity of the material, composite parts are presently being over designed to satisfy static and fatigue requirements. A greater understanding of composite fatigue behavior will allow for even greater weight savings leading to increased fuel economy. A critical part of an aircraft that is subjected to fatigue bending loads are its wings. The forces acting on the wings include its lift distribution, powerplant, and fuel which can be carried in the wing body. When in flight …

Bear Minimum: Ultralight Composite Bear Canister, Rama B. Adajian, Adam C. Eisenbarth

Mechanical Engineering

The ultralight backpacking community needs a strong, easy to use, safe bear canister that is lighter than current market products for trekking in the backcountry. A full design of the lid for the bear canister is to be completed. This includes the locking mechanism to ensure it is bear proof, the interface between the lid and the canister, and the structure of the lid so it passes the strength and weight specifications. The lid, along with the already designed canister body, is to be manufactured with formal documentation. The lid will initially be tested separately and then with the canister …

Multidisciplinary Shape Optimization Of A Composite Blended Wing Body Aircraft, Charles Maxwell Boozer

Theses and Dissertations

A multidisciplinary shape optimization tool coupling aerodynamics, structure, and performance was developed for battery powered aircraft. Utilizing high-fidelity computational fluid dynamics analysis tools and a structural wing weight tool, coupled based on the multidisciplinary feasible optimization architecture; aircraft geometry is modified in the optimization of the aircraft’s range or endurance. The developed tool is applied to three geometries: a hybrid blended wing body, delta wing UAS, the ONERA M6 wing, and a modified ONERA M6 wing. First, the optimization problem is presented with the objective function, constraints, and design vector. Next, the tool’s architecture and the analysis tools that are …

Fabrication And Thermoelectric Characterization Of Stretchable Conductive Latex-Based Composites, Cory Michael Arcovitch

Graduate College Dissertations and Theses

Miniaturized stretchable electronic devices that can be bent and strained elastically without breaking, have drawn considerable research interest in recent years for wearable computers and integrated bio-sensor applications. Portable electrical power harvesting remains a critical challenge in flexible electronics materials. One proposed solution has been to convert waste heat from the human body into electricity using thermoelectric materials. Traditionally, however, these materials are brittle ceramic semiconductors with limited fracture resistance under deformation. The primary objective of this thesis is to address this challenge by fabricating and studying the mechanical, thermal and electrical performance of stretchable composites combining natural latex polymer …

Utilizing Reprap Style 3d Printers For The Manufacturing Of Composite Heat Exchangers, John Laureto

Dissertations, Master's Theses and Master's Reports

The low cost 3D printing market is currently dominated by the application of RepRap (self-replicating rapid-prototyper) variants. Presented in this document are practical utilizations of RepRap technology. Developed are innovative processes to manufacture composite materials systems for thermal management solutions.

First, a laser polymer welder system is validated by quantifying maximum peak load and weld width of linear low density polyethylene (LLDPE) lap welds as a function of linear energy density. The development of practical engineering data, in this application, is critical to producing mechanically durable welds. Developed laser and printer parameter sets allow for manufacturing of LLDPE multi-layered heat …

Bragg Gratings In Polarization Maintaining Optical Fiber As Three Dimensional Strain Sensor, Joel Quintana

Open Access Theses & Dissertations

Fiber-Bragg Gratings (FBG) for Structural Health Monitoring (SHM) have been studied extensively as they offer electrically passive operation, electromagnetic interference (EMI) immunity, high sensitivity and multiplexing as compared to conventional electric strain sensors. FBG sensors written within polarization maintaining (PM) optical fiber offer ad- ditional dimensions of strain measurement, greatly reducing the number of sensors needed to properly monitor a structure. This reduction however, adds complexity to the dis- crimination of the sensorâ??s optical response to its corresponding applied strains. This Dissertation defines the set of algorithms needed to measure planar strain using PM-FBGs exclusively. It defines the minimum number …

Progressive Failure Analysis Of Composite Materials Using The Puck Failure Criteria, Karan Kodagali

Theses and Dissertations

Fiber reinforced composites have been used in various engineering structures and applications especially in naval, automotive, aeronautical and sports industries. These composite materials generally exhibit brittle damage behavior. The anisotropy in the material and different kinds of failure mechanisms make it difficult to accurately characterize the behavior of composite materials. The present work aims to verify and apply the Puck Failure Criteria using the commercially available finite element package ABAQUS by writing a user-material subroutine in FORTRAN. The model is implemented with different post failure degradation schemes.

In the present work, the progressive failure on composite materials in analyzed using …