Engineering Commons^™

Jcati Crusher Drive Train, Matthew Denchel

All Undergraduate Projects

This project is sponsored by JCATI (Joint Center for Aerospace Technology Innovation) to research and manufacture a machine to recycle strips of carbon fiber from retired aircraft wings. The drive train powering the crushing wheels was not delivering enough power into the crushing wheels to completely delaminate the strips of carbon fiber. Another issue experienced was the spur gears transferring power between crushing shafts failed.

This issue was first approached by analyzing the gear reduction ratio powering the crushing wheels. Then the next analysis was performed to find the amount of torque required to delaminate the carbon fiber. The minimum …

Carbon Fiber Recycling: Delamination System, Aaron Eastman

All Undergraduate Projects

The production of composite wings at Boeing causes carbon fiber waste and CWU Mechanical Engineering Technology students have been tasked in designing a carbon fiber recycling system. This project was brought forth and funded by the Joint Center for Aerospace Technology Innovation (JCATI). There are three subsystems that make up the carbon fiber recycling system, the delamination system, shredding system, and the oven. The purpose of this project was to increase the efficiency and effectiveness of the delamination system of the carbon fiber recycling system. The old system reached approximately 30-40 percent delamination with one pass through the system, and …

Jcati Carbon Fiber Shredder 2022, Parker Sudderth

All Undergraduate Projects

This project is a potential solution to keep the carbon fiber waste from airplane manufacturing to a minimum, sponsored by the Joint Center for Aerospace Technology Innovation (JCATI). The design and assembly will be scalable for future industry application. The overall design of the whole carbon fiber recycler consists of a crusher, shredder, and oven. This report is on the caron fiber shredder module. The shredder is tasked with being able to shred the delaminated carbon fiber scrap that directly comes from the crusher. The operation must produce shreds in the proper size to be gathered and delivered to the …

Jcati Base Plate, Jacob Atamian

All Undergraduate Projects

Students of the Mechanical Engineering Technology (MET) program at Central Washington University have contributed to an ongoing Carbon Fiber Recycler project funded by the Joint Center for Aerospace Technology Innovation (JCATI). The goal of this project was to modify the existing recycling system to produce a higher success rate of recycled carbon composite material. This report focuses on increasing the rigidity of the crushing gears so that the deflection occurring among the components during operation was below 0.005 inches to ensure proper operating conditions. The operating speed of the crushing gears was 2.5 rpm with a crushing load of 10,500 …

Jcati Pyrolysis System, Jack Dutton

All Undergraduate Projects

The Joint Center for Aerospace Technology Innovation (JCATI) project is designed to recycle carbon fiber pieces for use in manufacturing. Part of the system requires the removal of resin from the carbon fibers to facilitate the recycling of carbon fiber. To accomplish this task the pyrolysis process is implemented using a commercial grade oven with a conveyor system. Argon gas is injected into the shroud and over the oven to purge the interior of oxygen. The conveyor system enables this to be a batch process. A ramp is used to allow simple addition of material to the conveyor system and …

Jcati Composite Delaminator, Payden Coffman

All Undergraduate Projects

Improvements need to be made to the existing delaminator system designed to crush proprietary Boeing 777 composite material. The current design incorporates a hydraulic system to achieve the high loads needed to separate material layers. The new system will need to be able to apply the same loads while at the same time allowing for a constant feed of material through the system. To achieve this, a “gear-like” crushing system will be implemented that will apply a high enough radial load into the material that will achieve delamination equal or greater than the previous design while at the same time …