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Investigation On Welding Arc Interruptions In The Presence Of Magnetic Fields: Arc Length, Torch Angle And Current Pulsing Frequency Influence, Ruham Reis, Americo Scotti, John Norrish, Dominic Cuiuri Dec 2015

Investigation On Welding Arc Interruptions In The Presence Of Magnetic Fields: Arc Length, Torch Angle And Current Pulsing Frequency Influence, Ruham Reis, Americo Scotti, John Norrish, Dominic Cuiuri

Dominic Cuiuri

Arc interruptions have been observed in tandem pulsed gas metal arc welding (GMAW). This fact, which is likely related to magnetic interaction between the arcs, motivated previous study concerning the influence of the welding current on this phenomenon. In order to promote further understanding, this paper investigates the effects of arc length, torch angle, and high-frequency current pulsing on the arc resistance to extinction. To mimic the situation found in tandem GMAW (magnetic field induced by one arc acting on the other arc), external magnetic fields were applied to gas tungsten arc welding arcs. It was verified that short arc …


Investigation On Welding Arc Interruptions In The Presence Of Magnetic Fields: Welding Current Influence, Ruham Reis, Americo Scotti, John Norrish, Dominic Cuiuri Dec 2015

Investigation On Welding Arc Interruptions In The Presence Of Magnetic Fields: Welding Current Influence, Ruham Reis, Americo Scotti, John Norrish, Dominic Cuiuri

Dominic Cuiuri

Arc interruptions and, therefore, oscillation in the amount of energy and molten wire delivered to the plate have been observed during tandem pulsed gas metal arc welding (GMAW). It appears that these instabilities are related to the magnetic interaction between the arcs. In order to clarify the possible mechanisms involved, this paper tries to mimic the tandem GMAW arc interruptions. External magnetic fields were dynamically applied to GTAW arcs in constant current mode to verify their resistance to extinction as a function of current level and direction of deflection. High-speed filming was carried out as an additional tool to understand …


Influence Of Shielding Gas On Fume Formation Rate And Particle Size Distribution For Optimised Gmaw, Kristin Carpenter, Brian Monaghan, Alexander Nicholson, Dominic Cuiuri, John Norrish Dec 2015

Influence Of Shielding Gas On Fume Formation Rate And Particle Size Distribution For Optimised Gmaw, Kristin Carpenter, Brian Monaghan, Alexander Nicholson, Dominic Cuiuri, John Norrish

Dominic Cuiuri

The influence of shielding gas on fume formation rate (FFR) and particle size distribution has been investigated by using a technique developed for automatic control of the welding voltage in gas metal arc welding (GMAW). The results for automatic control are compared with the use of a fixed voltage. Significant reductions in FFR and a general decrease in average particle size were observed using the automatic control technique. This reduction in FFR was attributed to improved metal transfer stability, via a reduction in the occurrence of repelled globular transfer, by promoting the 'drop-spray' transfer condition, together with a reduction in …