Engineering Commons^™

Tribological Performance Of Hybrid Filtered Arc-Magnetron Coatings: Part I: Coating Deposition Process And Basic Coating Properties Characterization, Vladimir Gorokovsky, Chris Bowman, Paul Gannon, David Vanvorous, Andrey Voevodin, Adam Rutkowski, Christopher Muratore, Richard Smith, Asghar Kayani, David Gelles, Vaithiyalingam Shutthanandan, Boris Trusov

Christopher Muratore

Aircraft propulsion applications require low-friction and wear resistant surfaces that operate under high contact loads in severe environments. Recent research on supertough and low friction nanocomposite coatings produced with hybrid plasma deposition processes was demonstrated to have a high potential for such demanding applications. However, industrially scalable hybrid plasma technologies are needed for their commercial realization. The Large area Filtered Arc Deposition (LAFAD) process provides atomically smooth coatings at high deposition rates over large surface areas. The LAFAD technology allows functionally graded, multilayer, super-lattice and nanocomposite architectures of multi-elemental coatings via electro-magnetic mixing of two plasma flows composed of different …

Progress In The Development Of Adaptive Nitride-Based Coatings For High Temperature Tribological Applications, Samir Aouadi, Brandon Luster, Punit Kohli, Christopher Muratore, Andrey Voevodin

Christopher Muratore

Adaptive tribological coatings were recently developed as a new class of smart materials that were designed to adjust their surface chemical composition and structure as a function of changes in the working environment to minimize friction coefficient and wear between contact surfaces. This paper provides an overview of the current research developments in this field, including: (1) Chameleon nanocomposite coatings which are produced by depositing a multi-phase structure whereby some of the phases provide mechanical strength and others are lubricious; (2) Micro- and nano-textured coatings which consist of hard nitride films with highly ordered micropores and nanopores that are subsequently …

Plasma Enhanced Surface Treatments Using Electron Beam-Generated Plasmas, Darrin Leonhardt, Christopher Muratore, Scott Walton, Robert Meger

Christopher Muratore

NRL has developed a ‘large area plasma processing system’ (LAPPS) utilizing a high energy (∼2 keV) modulated electron beam to drive the plasma ionization. This system has been shown to be (1) efficient at producing plasma in any gas composition, (2) capable of producing low temperature plasma electrons (9–10¹² cm⁻³) and (3) scalable to large area (square meters). In this work, the progress of a number of applications using LAPPS is discussed. Nitride growth in stainless steel was investigated, which demonstrated high rates (up to 20 μm/h^1/2) at low temperatures (≤462 °C). Complementary mass spectrometry …

Molybdenum Disulfide As A Lubricant And Catalyst In Adaptive Nanocomposite Coatings, Christopher Muratore, Andrey Voevodin

Christopher Muratore

Nanocomposite YSZ–Ag–Mo–MoS₂ coatings with different MoS₂ additions (0–100 at.%) were deposited with a hybrid pulsed laser/magnetron sputtering/filtered cathodic arc process. Wear testing was performed from 25 to 700 °C for each of the coatings. Electron microscopy and other characterization techniques were used to examine the surfaces and wear tracks of the coatings and to determine the mechanisms resulting in the measured tribological properties. Adaptive coatings containing 8 at.% MoS₂demonstrated a friction coefficient of 0.2 throughout the temperature range examined here, compared to 0.4 for YSZ–Ag–Mo with no MoS₂. Characterization of the YSZ–Ag–Mo–8% MoS_{2 …}

In Situ Studies Of Tic1−X N X Hard Coating Tribology, Marisa Rebelo De Figueiredo, Christopher Muratore, Robert Franz, Richard Chromik, Kathryn Wahl, Andrey Voevodin, Michel O'Sullivan, Markus Lechthaler, Christian Mitterer

Christopher Muratore

TiC1−x N x hard coatings present time-dependent tribological behavior with an initial running-in period (500–2000 cycles) marked by an elevated friction coefficient, followed by >10000 cycles with low-friction and wear at room temperature (RT) in ambient air. The mechanisms behind this behavior are not completely understood. Tribological tests performed at RT and at different relative humidity (RH) levels revealed that a minimum value between 15 and 25% RH is needed to trigger the low-friction regime at a sliding speed of 100 mm s−1. By in situ observations of transfer film growth, it could be observed that third body material …

Adaptive Nanocomposite Coatings With A Titanium Nitride Diffusion Barrier Mask For High-Temperature Tribological Applications, Christopher Muratore, Jianjun Hu, Andrey Voevodin

Christopher Muratore

Adaptive nanocomposite coatings that demonstrate low friction throughout broad ranges of temperature, wear, humidity and other environments are currently in development. One effective temperature adaptation mechanism at temperatures ≤ 500 °C is diffusion of noble metal to the coating surface, providing a low shear strength interface at the friction contact supported by a hard surface underneath. To prolong the wear lifetime of chameleon coatings relying upon this mechanism for low friction, a coating architecture incorporating a diffusion barrier mask to inhibit noble metal diffusion was employed. The diffusion barrier-capped coating provided lubrication at 500 °C over ten times longer than …

A Simultaneous Increase In The Thermal And Electrical Transport In Carbon Nanotube Yarns Induced By Inter-Tube Metallic Welding, Sabyasachi Ganguli, Amber Reed, Chaminda Jayasinghe, Joe Sprengard, Ajit Roy, Andrey Voevodin, Christopher Muratore

Christopher Muratore

Vertically aligned arrays of multiwall carbon nanotubes (MWCNT) were decorated with gold (Au) nanoparticles of different diameter and areal densities and spun into yarns. The melting point of Au nanoparticles determined by differential scanning calorimetry was approximately 260 °C, well below the oxidation temperature of carbon. A continuous yarn was formed while pulling out a bundle of CNTs from the metalized CNT array. Relatively low temperature (300 °C) thermal processing of the metalized yarn resulted in a 30% improvement in thermal conductivity, 40% increase in electrical conductivity and a 4× increase in elastic modulus. Cross-sections of the yarn were examined …

Control Of Plasma Flux Composition Incident On Tin Films During Reactive Magnetron Sputtering And The Effect On Film Microstructure, Christopher Muratore, Scott Walton, D. Leonhardt, Richard Fernsler

Christopher Muratore

A hybrid plasma enhanced physical vapor deposition (PEPVD) system consisting of an unbalanced dc magnetron and a pulsed electron beam-produced plasma was used to deposit reactively sputteredtitanium nitride thin films. The system allowed for control of the magnitudes of the ion and neutral flux, in addition to the type of nitrogen ions (atomic or molecular) that comprised the flux. For all deposition experiments, the magnitude of the ion flux incident on the substrate was held constant, but the composition of the total flux was varied. X-ray diffraction and atomic force microscopy showed that crystallographic texture and surface morphology of the …

Temporally And Spatially Resolved Plasma Spectroscopy In Pulsed Laser Deposition Of Ultra-Thin Boron Nitride Films, Nicholas Glavin, Christopher Muratore, Michael Jespersen, Jianjun Hu, Timothy Fisher, Andrey Voevodin

Christopher Muratore

Physical vapor deposition (PVD) has recently been investigated as a viable, alternative growth technique for two-dimensional materials with multiple benefits over other vapor deposition synthesis methods. The high kinetic energies and chemical reactivities of the condensing species formed from PVD processes can facilitate growth over large areas and at reduced substrate temperatures. In this study, chemistry, kinetic energies, time of flight data, and spatial distributions within a PVD plasma plume ablated from aboron nitride (BN) target by a KrF laser at different pressures of nitrogen gas were investigated. Time resolved spectroscopy and wavelength specific imaging were used to identify and …

Control Of Plasma Flux Composition Incident On Tin Films During Reactive Magnetron Sputtering And The Effect On Film Microstructure, Christopher Muratore, Scott Walton, D. Leonhardt, Richard Fernsler

Christopher Muratore

A hybrid plasma enhanced physical vapor deposition (PEPVD) system consisting of an unbalanced dc magnetron and a pulsed electron beam-produced plasma was used to deposit reactively sputteredtitanium nitride thin films. The system allowed for control of the magnitudes of the ion and neutral flux, in addition to the type of nitrogen ions (atomic or molecular) that comprised the flux. For all deposition experiments, the magnitude of the ion flux incident on the substrate was held constant, but the composition of the total flux was varied. X-ray diffraction and atomic force microscopy showed that crystallographic texture and surface morphology of the …

Cross-Plane Thermal Properties Of Transition Metal Dichalcogenides, Christopher Muratore, Vikas Varshney, Jaime Gengler, Jianjun Hu, John Bultman, Timothy Smith, Patrick Shamberger, Bo Qiu, Xiulin Ruan, Ajit Roy, Andrey Voevodin

Christopher Muratore

In this work, we explore the thermal properties of hexagonal transition metal dichalcogenide compounds with different average atomic masses but equivalent microstructures. Thermal conductivity values of sputtered thin films were compared to bulk crystals. The comparison revealed a >10 fold reduction in thin film thermal conductivity. Structural analysis of the films revealed a turbostratic structure with domain sizes on the order of 5–10 nm. Estimates of phonon scattering lengths at domain boundaries based on computationally derived group velocities were consistent with the observed film microstructure, and accounted for the reduction in thermal conductivity compared to values for bulk crystals.

Evaluation Of Thermal And Physical Properties Of Magnesium Nitride Powder: Impact Of Biofield Energy Treatment, Mahendra Kumar Trivedi, Rama Mohan Tallapragada, Alice Branton, Dahryn Trivedi, Gopal Nayak, Omprakash Latiyal, Snehasis Jana

Mahendra Kumar Trivedi

Potential Impact Of Biofield Energy Treatment On The Atomic, Physical And Thermal Properties Indium Powder, Mahendra Kumar Trivedi, Rama Mohan Tallapragada, Alice Branton, Dahryn Trivedi, Gopal Nayak, Omprakash Latiyal, Snehasis Jana

Mahendra Kumar Trivedi

Single-Layer Graphene Oxide Reinforced Metal Matrix Composites By Laser Sintering: Microstructure And Mechanical Property Enhancement, Dong Lin

dong lin

No abstract provided.

Molecular Modeling Approach To Prediction Of Thermo-Mechanical Behavior Of Thermoset Polymer Networks, Natalia Shenogina, Mesfin Tsige, Soumya Patnaik, Sharmila Mukhopadhyay

Mesfin Tsige

Molecular dynamics and molecular mechanics simulations have been used to study thermo-mechanical response of highly cross-linked polymers composed of epoxy resin DGEBA and hardener DETDA. The effective cross-linking approach used in this work allowed construction of a set of stress-free molecular models with high conversion degree containing up to 35000 atoms. The generated structures were used to investigate the influence of model size, length of epoxy strands, and degree of cure on thermo-mechanical properties. The calculated densities, coefficients of thermal expansion, and glass transition temperatures of the systems are found to be in good agreement with experimental data. The computationally …

Impact Damage On A Thin Glass Plate With A Thin Polycarbonate Backing, Wenke Hu, Yenan Wang, Jian Yu, Chian-Fong Yen, Florin Bobaru

Florin Bobaru Ph.D.

We present experimental and computational results for the impact of a spherical projectile on a thin glass plate with a thin polycarbonate backing plate, restrained in a metal frame, or in the absence of the frame. We analyze the dependence of the damage patterns in the glass plate on the increasing impact velocities, from 61 m/s to 200 m/s. Experimental results are compared with those from peridynamic simulations of a simplified model. The main fracture patterns observed experimentally are captured by the peridynamic model for each of the three projectile velocities tested. More accurate implementation of the actual boundary conditions …

Tuning Of Magnetization In Vertical Graphenes By Plasma-Enabled Chemical Conversion Of Organic Precursors With Different Oxygen Content, Zengji Yue

Zengji Yue

Different magnetization in vertical graphenes fabricated by plasma-enabled chemical conversion of organic precursors with various oxygen atom contents and bonding energies was achieved. The graphenes grown from fat-like precursors exhibit magnetization up to 8 emu g−1, whereas the use of sugar-containing precursors results in much lower numbers. A relatively high Curie temperature exceeding 600 K was also demonstrated.

Diffusion Process And Formation Of Super-Spin-Glass State In Soft Magnetic Fe/Pt System, D. Aurongzeb, M. Holtz, L. Menon

Latika Menon

We report results on surface and micromagnetic structures of Fe thin films consisting of a Pt underlayer. We use atomic force microscopy to study the surface structure evolution of the Fe films as a function of annealing time at an annealing temperature of 800 °C. Power spectral density analysis shows saturation in roughness exponent after 15 min of annealing. However, lateral correlation length and roughness continue to increase for up to 45 min. At high annealing temperature, the authors find two separate phase correlation lengths and a single surface correlation length indicating super-spin-glass state in the system.

Partnering To Improve Engineering Learning And Performance, Donald Plumlee, Steven Villachica, Linda Huglin, Shannon Rist

Linda Huglin

Our effort addresses the question: How can successes in engineering education research translate into widespread instructional practice? Published research has provided a robust set of documented tools and techniques for transforming individual engineering courses from traditional lecture-based formats to those that emphasize project- and problem-based learning[1]. These new formats support transfer of learned skills to subsequent courses and the workplace. Unfortunately, the mere availability of such research has not resulted in its widespread adoption across engineering programs. The pace of adoption has been slow and sporadic, which has led researchers to identify a "Valley of Death" separating research and practice …

Torsional Shear Strength And Size Effect In Structural Composite Lumber, Zhuo Yang

Zhuo Yang

The natural variation of strength properties within brittle materials leads to size effect, a well-known phenomenon whereby the mean strength of a material is observed to decrease as the stressed volume increases. An important implication of size effect is that size adjustment parameters must be incorporated into multi-axial constitutive and failure models used in numerical simulations to predict material response to loading. This experimental study seeks to verify and quantify the presence of depth effect under shear failure in the orthotropic principal material directions of parallel strand lumber (PSL) and laminated veneer lumber (LVL). Torsion tests have been performed on …

Angular-Dependences Of Giant In-Plane And Interlayer Magnetoresistances In Bi2te3 Bulk Single Crystals, Zengji Yue

Zengji Yue

Angular-dependences of in-plane and interlayer magnetotransport properties in n-type Bi2Te3 bulk single crystals have been investigated over a broad range of temperatures and magnetic fields. Giant in-plane magnetoresistances (MR) of up to 500% and interlayer MR of up to 200% were observed, respectively. The observed MR exhibits quadratic field dependences in low fields and linear field dependences in high fields. The angular dependences of the MR represent strong anisotropy and twofold oscillations. The observed angle-dependent, giant MR might result from the strong coulomb scattering of electrons as well as impurity scattering in the bulk conduction bands of n-type Bi2Te3. The …

Ductile Regime Single Point Diamond Turning Of Quartz Resulting In An Improved And Damage-Free Surface, John Patten

john a patten

No abstract provided.

Effect Of Superconsciousness External Energy On Atomic, Crystalline And Powder Characteristics Of Carbon Allotrope Powders, Mahendra Kumar Trivedi, Rama Mohan Tallapragada

Mahendra Kumar Trivedi

A Transcendental To Changing Metal Powder Characteristics, Mahendra Kumar Trivedi, Rama Mohan Tallapragada

Mahendra Kumar Trivedi

• https://www.trivedieffect.com/science/a-transcendental-approach-to-changing-metal-powder-characteristics
• https://www.sciencedirect.com/science/article/pii/S0026065708701450