Engineering Commons^™

Effects Of Prior Aging At 274⁰C In Argon On Inelastic Deformation Behavior Of Pmr-15 Polymer At 288⁰C: Experiment And Modeling, Joseph A. Wahlquist

Theses and Dissertations

No abstract provided.

Modeling And Preliminary Finite Element Analysis On The Spun Structure For The Cpintersep Project, Jason Carpenter, Kelly Cheng, Jeffrey Ma, Richard Pelham, Kevin Povey

Aerospace Engineering

This paper details the process of modeling and importing the model into FEA for the spun structure of the BS376 spacecraft. Engineering drawings were converted into 3D models using Pro/Engineer and then imported and into Patran for pre-processing of a Finite Element Model. To verify the Finite Element Model, several test cases were set up and solved using Nastran solver. Our simple load cases were found to be in congruence with analytical solution methods validating the finite element model.

Static And Fatigue Failure Response Of Woven Carbon Fiber Specimens With Double Edge Notches, Ahmad J. Amini

Master's Theses

Carbon fiber composites are continually seeing increased use in aerospace applications. It is necessary to understand their failure modes in order to properly design and perform analysis on structures constructed primarily from them. This thesis studies woven carbon fiber composites with and without double-edge notches in a series of static and fatigue tests performed on an Instron 8801 servo-hydraulic testing system.

Specimens were constructed of Advanced Composites Group product # LTM45EL woven carbon fiber pre-preg/epoxy and were cut to approximately 9-inch in length and 1-inch in width. Notches were cut into some of the specimens using a slitting saw blade …

The Effectiveness Of Damage Arrestment Devices In Delaying Fastener-Hole Interaction Failures In Carbon Fiber Polyurethane Foam Composite Sandwich Panels Subjected To Static And Dynamic Loading Under Increased Temperatures, Dominic E. Surano

Master's Theses

A study was conducted to investigate simple, cost-effective manufacturing techniques to delay skin-core delamination, micro-buckling and bearing stress failures resulting from fastener-hole interactions. Composite sandwich panels, with and without damage arrestment devices (DADs), were subjected to monotonic compression at a rate of 5mm per second, and compression-compression fatigue at 50% yield at an amplitude of 65%, under temperatures of 75, 100, 125, 150, 175, and 200 °F.

The sandwiches tested were composed of two-layer cross-weave carbon fiber facesheets, a polyurethane foam core, and an epoxy film adhesive to join the two materials. The most successful method to delay the aforementioned …

Descent Systems For An Improved And Reusable Gemini Capsule, Heather Pitts

Von Braun Symposium Student Posters

No abstract provided.

An Investigation Of Damage Arrestment Devices Application With Fastener/Hole Interaction, Richard Vincent S. Balatbat

Master's Theses

This thesis presents a parametric study on the effects of how damage arrestment devices application interacts with a fastener in a composite sandwich panel. The primary objective of the damage arrestment device was to prevent the failure of the composite face sheet, such as crack propagation, around the hole/fastener joint. The damage arrestment devices are made of composite strips that are inserted under the face sheet to increase the overall structural strength of the panel and to prevent the propagation of failure along the hole. This was supposed to be a quicker and stronger alternative to potted inserts for composite …

The Bending Strip Method For Isogeometric Analysis Of Kirchhoff–Love Shell Structures Comprised Of Multiple Patches, J. Kiendel, Y. Bazilevs, Ming-Chen Hsu, R. Wuchner, K. U. Bletzigner

Ming-Chen Hsu

In this paper we present an isogeometric formulation for rotation-free thin shell analysis of structures comprised of multiple patches. The structural patches are C1- or higher-order continuous in the interior, and are joined with C0-continuity. The Kirchhoff–Love shell theory that relies on higher-order continuity of the basis functions is employed in the patch interior as presented in Kiendl et al. [36]. For the treatment of patch boundaries, a method is developed in which strips of fictitious material with unidirectional bending stiffness and zero membrane stiffness are added at patch interfaces. The direction of bending stiffness is chosen to be transverse …

Three-Body Abrasion Testing Using Lunar Dust Simulants To Evaluate Surface System Materials, Ryan L. Kobrick, Kenneth G. Budinski, Kenneth W. Street Jr., David M. Klaus

Publications

Numerous unexpected operational issues relating to the abrasive nature of lunar dust, such as scratched visors and spacesuit pressure seal leaks, were encountered during the Apollo missions. To avoid reoccurrence of these unexpected detrimental equipment problems on future missions to the Moon, a series of two- and three-body abrasion tests were developed and conducted in order to begin rigorously characterizing the effect of lunar dust abrasiveness on candidate surface system materials. Two-body scratch tests were initially performed to examine fundamental interactions of a single particle on a flat surface. These simple and robust tests were used to establish standardized measurement …

Matlab Structural Analysis Code For String Wing Box Structure, Sean Brown

Aerospace Engineering

This report outlines the method used for analysis of a wing box structure for the experimental “stringy” wing structure often used in light RC aircraft. This code is able to find the displacement of each joint, and the stress and forces in each member of the truss structure. It also has the features of load and structure visualization, Kevlar string removal, user-defined point and distributed loading functions, and user-defined failure criteria function. This method and resulting code is meant for use in the support of the Human Powered Helicopter project being undertaken by the Aerospace and Mechanical Engineering Department at …

Ground Support Equipment For Northrop Grumman Massive Heat Transfer Experiment, Michael A. Manuel, Christopher J. Sparber, Greg A. Trent

Aerospace Engineering

California Polytechnic State University students designed, built, and certified ground support equipment for the Northrop Grumman Massive Heat Transfer Experiment. The Cal Poly design team built the 10000, 20000, and 30000 assemblies to meet Northrop Grumman requirements. The requirements included interface limitations, design load factors, delivery, and testing specifications. The design process consists of requirements generation, conceptual design, preliminary design, design reviews, manufacturing, and certification. The hardware was successfully completed and is used at the Johnson Space and Kennedy Space Center.

Design, Fabrication, Structural Testing, And Numerical Analysis Of A Small Scale Composite Wing, Jacob David Gaunt, Juan Carlos Flores, Vincent Andrew Perry

Aerospace Engineering

A small scale composite wing based on a design found on an experimental aircraft was designed, constructed, and tested dynamically and statically. The wing was constructed similarly to an experimental aircraft wing. The performed static test was intended to produce pure bending. Strain gages were used to measure strains on the wing structure. The strains were converted to stresses to aid in analysis. The static test results suggested that the wing was actually under torsion. Four structural modes were found from the static test. A finite element analysis model was made to compare experimental results to numerical analytical results. The …

Delamination Of Sandwich Composites, Richard Anthony Davis

Aerospace Engineering

The use of shear keys to help stop or inhibit the face-sheet core delamination of sandwich composite beams under monotonic loading was analyzed in Cal Poly’s structural design lab. The composite beams were treated with the same boundary conditions as the ASTM D5528 double cantilever beam bending in which both faces of the beam remain free; one of the faces would have a debonded side and the other would not. An aluminum tab is attached to the top of the specimens and the load is applied there. Each specimen has piezoelectric sensors that are utilized in the detection of delamination …

Compression Testing Of Composite Laminated Foam Under Thermal Loading And With Central Holes, Dominic Surano, Jonathan Russo, Daniel Leighton

Aerospace Engineering

A study was conducted to investigate the effect of heat on composite sandwich plates, fabricated with the vacuum resin infusion process, with center holes of varying diameters. The study involved conventional notched specimens and notched specimens with shear keys, both of which were subjected to monotonic inplane compression loading. Hole diameter was be varied from one to four inches in one inch increments. Loading rate was applied using the Instron machine at one millimeter per minute. The diameter of the shear key around the holes varied from one inch to four inches in one inch increments. The specimens were placed …

Fatigue Behavior Of An Advanced Sic/Sic Composite With An Oxidation Inhibited Matrix At 1200°C In Air And In Steam, Jacob Delapasse

Theses and Dissertations

The fatigue behavior of an advanced Silicon Carbide/Silicon Carbide (SiC/SiC) ceramic matrix composite (CMC) with oxidation inhibited matrix was investigated at 1200˚C in laboratory air and in steam environments. The composite consisted of an oxidation inhibited SiC matrix reinforced with Hi-Nicalon fibers coated with pyrolytic carbon (PyC) with a boron carbide overlay woven into eight-harness-satin (8HS) weave plies. Tensile stress-strain behavior and tensile properties were evaluated at 1200˚C. Tension-tension fatigue tests were conducted in both laboratory air and in steam at 1200˚C at frequencies of 0.1 Hz, 1.0 Hz, and 10 Hz. The tension-tension fatigue tests had a ratio of …

Consideration Of Wear Rates At High Velocity, Chad S. Hale

Theses and Dissertations

The development of the research presented here is one in which high velocity relative sliding motion between two bodies in contact has been considered. The experimental results of a VascoMax 300 maraging steel slipper sliding on an AISI 1080 steel rail during a January 2008 sled test mission were considered for the determination of high velocity wear rates. The numerical model, based on a metallographic study of a test slipper, contained all of the physical features present in order to adequately characterize high velocity wear rates. Two-dimensional, plane strain models have been implemented in the explicit finite element code, ABAQUS. …

Development Of A Flapping Wing Design Incorporating Shape Memory Alloy Actuation, Jeffrey A. Barrett

Theses and Dissertations

This research sought to validate a proof of concept regarding shape memory alloy actuation of a flapping-wing blimp. Specimen wires were subjected to cyclic voltage at increasing frequencies to quantify expected strains. A laser vibrometer captured 2048 sample velocities during single contraction and elongation cycles, and the resulting samples were used to calculate displacements. Displacements were determined ten times for each specimen and frequency to compute averages. Subsequently, a circumventing frame was designed to encase a blimp envelope and provide support for a flapping motion actuation system. Contraction of shape memory wire translated force to the flapping mechanism via bellcranks, …

Experiments With Geometric Non-Linear Coupling For Analytical Validation, Jonathan D. Boston

Theses and Dissertations

This study was focused on obtaining accurate experimental data for the validation of the geometrically exact beam theory from a series of experiments in which high quality surface shape and deflection data was collected. Many previous experiments have experienced issues with data collection or test articles which the researchers were unable to overcome. The test program was performed in two stages: qualification and joined-wing. The qualification stage validated the experimental procedures on simple 72 in long aluminum beams with 8 in x 0.5 in cross-sections. The joined-wing stage was the primary experiment focused on obtaining quality data for use in …

Effectsof Prior Aging At 260 °C In Argon On Inelastic Deformation Behavior Of Pmr-15 Polymer At 260 °C: Experiment And Modeling, Bradley K. Diedrick

Theses and Dissertations

The purpose of this research was to investigate the inelastic deformation behavior of PMR-15 neat resin, a high-temperature polymer, at 260 °C. The experimental program was designed to explore the influence of strain rate on loading and unloading behaviors. In addition, the effect of prior strain rate on creep, relaxation, and recovery responses was evaluated. The material exhibits positive, nonlinear strain rate sensitivity in monotonic loading. Early failures occur before fully establishing inelastic flow. The creep, relaxation, and recovery responses are significantly influenced by prior strain rate. The experimental results suggest the behavior of PMR-15 at 260 °C can be …

Consideration Of Wear Rates At High Velocities, Stephen P. Meador

Theses and Dissertations

The goal of this research is to study sliding contact wear of test sled slippers at high velocities. Experimentation representative of the slippers is infeasible, so numerical studies are used. An Eulerian-Lagrangian hydrocode called CTH is used to study mechanical wear. Failure criteria have been established to evaluate the stresses and strains resulting from the hydrocode simulation of a single asperity collision. The results from the hydrocode simulations are scaled to account for slipper bounce and multiple asperities, and these results produce total wear values that are approximately 90% of total experimental wear. Slipper thermodynamics have also been evaluated. The …

Investigation Of A Novel Compact Vibration Isolation System For Space Applications, Steven D. Miller

Theses and Dissertations

A novel compact vibration isolation system was designed, built, and tested for the Space Chromotomography Experiment (CTEx) being built by Air Force Institute of Technology (AFIT) researchers. CTEx is a multifunctional experimental imaging chromotomographic spectrometer designed for flight on the International Space Station (ISS) and is sensitive to jitter caused by vibrations both through the support structure as well as those produced on the optical platform by rotating optical components. CTEx demands a compact and lightweight means of vibration isolation and suppression from the ISS structure. Vibration tests conducted on an initial isolator design resulted in changes in the chosen …

Part Count: Monolithic Part Effects On Manufacturing Labor Cost, An Aircraft Applied Model, Aaron M. Lemke

Theses and Dissertations

There are significantly different manufacturing processes and part counts associated with composites that are not currently addressed within the aircraft procurement and life cycle management processes in the Department of Defense (DoD). A series of affordability initiatives have culminated in significant evidence over the last decade to better quantify the impact of primarily composite structures in aircraft. An Air Force Research Laboratory program, Advanced Composite Cargo Aircraft (ACCA), provides substantial support for the impact of part size on life cycle cost for payload aircraft. This research evaluates select methods used and seeks to introduce modifications to the projected manufacturing hours …

Mechanical Properties Characterization And Business Case Analysis Of The Fiber Metal Laminate Glare-3 For Use As Secondary Aircraft Structure, Benjamin O. Elton

Theses and Dissertations

This effort explored the mechanical characteristics and economic feasibility of using the fiber metal laminate, GLARE-3, as a secondary aircraft structure; specifically, the cargo floor of a C-130. The mechanical properties were determined through static four-point bending and tensile testing and dynamic impact testing. Aggregate behavior of the constituent materials was predicted using a model which consisted of Mass Volume Fraction (MVF) and Classical Laminated Plate Theory (CLPT) methods using known values for the constituents. Static testing was conducted on coupon-level specimens using standardized testing procedures. Static tensile tests were conducted on specimens with four different fiber orientations, 0°, 22.5°, …

Modeling Disk Cracks In Rotors By Utilizing Speed Dependent Eccentricity, Andrew L. Gyekenyesi, Jerzy T. Sawicki, Wayne C. Haase

Mechanical Engineering Faculty Publications

This paper discusses the feasibility of vibration-based structural health monitoring for detecting disk cracks in rotor systems. The approach of interest assumes that a crack located on a rotating disk causes a minute change in the system’s center of mass due to the centrifugal force induced opening of the crack. The center of mass shift is expected to reveal itself in the vibration vector (i.e., whirl response; plotted as amplitude and phase versus speed) gathered during a spin-up and/or spin-down test. Here, analysis is accomplished by modeling a Jeffcott rotor that is characterized by analytical, numerical, and experimental data. The …

Improving Stability Of Stabilized And Multiscale Formulations In Flow Simulations At Small Time Steps, Ming-Chen Hsu, Y. Bazilevs, V. M. Calo, T. E. Tezduyar, T.J.R. Hughes

Ming-Chen Hsu

The objective of this paper is to show that use of the element-vector-based definition of stabilization parameters, introduced in [T.E. Tezduyar, Computation of moving boundaries and interfaces and stabilization parameters, Int. J. Numer. Methods Fluids 43 (2003) 555–575; T.E. Tezduyar, Y. Osawa, Finite element stabilization parameters computed from element matrices and vectors, Comput. Methods Appl. Mech. Engrg. 190 (2000) 411–430], circumvents the well-known instability associated with conventional stabilized formulations at small time steps. We describe formulations for linear advection–diffusion and incompressible Navier–Stokes equations and test them on three benchmark problems: advection of an L-shaped discontinuity, laminar flow in a square …

Constrained Kalman Filtering Via Density Function Truncation For Turbofan Engine Health Estimation, Daniel J. Simon, Donald L. Simon

Electrical and Computer Engineering Faculty Publications

Kalman filters are often used to estimate the state variables of a dynamic system. However, in the application of Kalman filters some known signal information is often either ignored or dealt with heuristically. For instance, state variable constraints (which may be based on physical considerations) are often neglected because they do not fit easily into the structure of the Kalman filter. This article develops an analytic method of incorporating state variable inequality constraints in the Kalman filter. The resultant filter truncates the probability density function (PDF) of the Kalman filter estimate at the known constraints and then computes the constrained …

Studies Of Dynamic Crack Propagation And Crack Branching With Peridynamics, Youn Doh Ha Ph.D., Florin Bobaru Ph.D.

Department of Engineering Mechanics: Faculty Publications

In this paper we discuss the peridynamic analysis of dynamic crack branching in brittle materials and show results of convergence studies under uniform grid refinement (m-convergence) and under decreasing the peridynamic horizon (δ-convergence). Comparisons with experimentally obtained values are made for the crack-tip propagation speed with three different peridynamic horizons.We also analyze the influence of the particular shape of themicro-modulus function and of different materials (Duran 50 glass and soda-lime glass) on the crack propagation behavior. We show that the peridynamic solution for this problem captures all the main features, observed experimentally, of dynamic crack propagation and branching, as well …

Multiscale Transformation Field Analysis Of Progressive Damage In Fibrous Laminates, Yehia Bahei-El-Din, Ritesh Khire, Prabhat Hajela

Centre for Advanced Materials

As part of an ongoing effort to model uncertainty propagation across multiple scales in fibrous laminates, this paper presents a deterministic transformation field analysis for modeling damage progression under membrane forces and bending moments. In this approach, equivalent eigenstresses are computed in the phases and/or plies such that their respective stress components that satisfy the underlying failure criteria are reduced to zero. Superposition of the solutions found for the undamaged laminate under applied loads and under the eigenstress field provide the entire response. Failure criteria are based on stress averages in the fiber and matrix. Damage mechanisms considered are frictional …

Modified Sandwich Structures For Improved Impact Resistance Of Wind Turbine Blades, Yehia Bahei-El-Din, Mostafa Shazly, I. El-Habbal, Y. Elbahy

Centre for Advanced Materials

Wind turbine blades are susceptible to damage due to fatigue as well as impact by flying objects and parts broken off failed blades of nearby wind towers. Localized, permanent compression of the foam core and delamination of the fibrous composite face sheets are typical damage modes and can lead to progressive structural failure. Sandwich structures modified by inclusion of flexible polyurethane (PU) layers within the cross section are examined under both impact and dynamic loads. Finite element models of sandwich structures with conventional and modified designs show that sandwich designs modified with PU interlayes exhibit reduced foam core crushing and …