Engineering Commons^™

Radiation Effects On Space Solar Cells At Various Earth And Jupiter Orbital Altitudes, Naazneen Rana

Discovery Undergraduate Interdisciplinary Research Internship

Solar cells are used as the primary power source for earth-orbiting satellites and as a primary/secondary power source for various missions within the solar system. However, high energy particles from the sun, planetary magnetospheres, and the galaxy can affect the performance and life expectancy of the space solar cell and associated power systems. As the interests for interplanetary travel and the exploration of planets within our solar system increase, the need to understand a device’s performance within a particular planet’s environment is necessary. Therefore, this study will analyze the performance of space solar cells, particularly the SolAero IMM-α, at various …

Tooling Design Modeling For Composite Fuselage Of Beechcraft King Air 250 Using Catia, Miazor Fidelis Ekom

Journal of Aviation Technology and Engineering

Aircraft’s constant operation in tough conditions necessitates the need for structural components of high strength yet low weight. Composite materials are being used as an alternative to conventional aluminum alloys because of their competitive strength-to-weight and stiffness-to-weight ratios. In this paper, the detailed design procedure of a light-aircraft composite material fuselage tooling in three dimensions is shown. In its operation, the layup tools provide a surface for the composite part which is the correct shape of the part and is stable through the cure cycle, and also providing a means of indexing the part for the next manufacturing operation. This …

Micrometeoroid Impacts On Periodic Spacecraft Structures, Victoria West, Luis Buades, Hanson-Lee Harjono

The Journal of Purdue Undergraduate Research

No abstract provided.

Characterization And Modeling Of Discontinuous Fiber Composites, Kenneth M. Serrano Rodriguez, Imad Hanhan, Ronald F. Agyei, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Composite materials, which are light and strong, are of great interest to engineers in the aerospace industry. Specifically in this work, a discontinuous short fiber reinforced polymer composite whose matrix is Polypropylene and fibers are Electric-glass oriented in different directions was studied. The performance of this material is highly dependent on its microstructure, and therefore the objective of this research is to non-destructively characterize the microstructure of the composite material. This includes characterization of its fiber orientation and length, fiber volume fraction, and void volume fraction. To do this, X-ray micro-computed tomography has been used, providing two dimensional cross-sectional images …

Localized Strain And Associated Failure Of Structural Materials, Hayden N. Hermes, Andrea Nicolas, Michael Sangid, Noelle C. Easter, James T. Burns

The Summer Undergraduate Research Fellowship (SURF) Symposium

Aircraft are made primarily out of strong and lightweight aluminum alloys, which are relatively low cost, easy to produce, and have allowed for several innovations in the airplane industry. Even though these alloys are highly corrosion resistant, they are susceptible to failure since airplanes experience some of the harshest fatigue and corrosion conditions. Predicting the location of crack initiation on these corroded materials could lead to preventative safety of aluminum components on an aircraft. To study the mechanisms leading to cracking, precorroded AA7050 samples were fatigue loaded to failure, virtually reconstructed form post-mortem characterizations, and modeled accordingly to obtain the …

Design Of Selectively Compliant Morphing Wind Turbine Blade Section Using Bistable Laminate For Passive Load Alleviation, Abhishek Chopra, Dr. Andres Arrieta, Janav Udani, Jose Rivas Padilla

The Summer Undergraduate Research Fellowship (SURF) Symposium

The design of passively controlled compliant morphing structures for large scale wind turbine blades has been of interest due to the inherent advantages of lower mass and reduced complexity over their active counterparts. Previous studies have indicated that embedding a locally bi-stable element within the turbine blade section successfully allows for achieving passive load alleviation. The embedded bi-stable member switches from one stable state to another at a critical aerodynamic load. This local structural change results in a global shift in the aeroelastic response of the blade section. Building on these preliminary results, this research investigates a two- dimensional wind …

Hazard Assessment Of Meteoroid Impact For The Design Of Lunar Habitats, Herta Paola Montoya, Shirley Dyke, Julio A. Ramirez, Antonio Bobet, H. Jay Melosh, Daniel Gomez

The Summer Undergraduate Research Fellowship (SURF) Symposium

The design of self-sustaining lunar habitats is a challenge primarily due to the Moon’s lack of atmospheric protection and hazardous environment. To assure safe habitats that will lead to further lunar and space exploration, it is necessary to assess the different hazards faced on the Moon such as meteoroid impacts, extreme temperatures, and radiation. In particular, meteoroids pose a risk to lunar structures due to their high frequency of occurrence and hypervelocity impact. Continuous meteoroid impacts can harm structural elements and vital equipment compromising the well-being of lunar inhabitants. This study is focused on the hazard conceptualization and quantification of …

Using High Resolution Images To Investigate Fatigue Crack Initiation Of Alloys At The Microstructural Level, Michael P. Reinhold, Alberto Mello, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Microstructural features within a material dictate the material’s mechanical behavior and lead to localized strains as the sample is deformed. In order to further understand structural failure, an improved understanding of how microstructural features influence failure is necessary. Fatigue is one common mode of failure for aerospace applications, and a better understanding of the conditions of crack initiation can provide information that ultimately may increase longevity of aerospace systems. This paper investigates the hypothesis that fatigue crack initiation for a cyclically loaded sample is correlated to areas of higher localized strain. The experiment was conducted using a Ti-6Al-4V sample subjected …

Simulation Investigation Of Temperature Distribution In Large Aluminium Panel During Autoclave Age Forming Process, Yongqian Xu

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Multi-Dome Forming Of A Ti–Al–Mn Alloy, Sergey Aksenov, Aleksey Kolesnikov, Ivan Zakhariev

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Evaluation Of Strain Distortion Correction Protocol Using Scanning Electron Microscopy And Digital Image Correlation, Alexandra Mallory, Alberto Mello, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Scanning electron microscopy in combination with digital image correlation (SEM-DIC) is a useful technique for measuring strain in materials at the micro-scale. In particular, it can be used to identify micro-scale strain localizations that are the precursor to material failure. While SEM produces high resolution images of the microstructure, the images also contain a large amount of distortion that, during DIC, will result in distorted strain values that require correction. In this project, a nickel-based alloy underwent cyclic mechanical fatigue at three different high temperatures to a targeted maximum strain. Scanning electron microscopy imaging was done on a 200x150μm area …

Metamodels Of Residual Stress Buildup For Machining Process Modeling, Stuart B. Mccrorie, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

In the process of machining materials, stresses, called residual stresses, accumulate in the workpiece being machined that remain after the process is completed. These residual stresses can affect the properties of the material or cause part distortion, and it is important that they be calculated to prevent complications from arising due to the residual stresses. However, these calculations can be incredibly computationally intensive, and thus other methods are needed to predict the residual stresses in materials for quick decision-making during machining. By using metamodels - a method of representing data where few data points exist - we can achieve an …

Characterizing Strain Accumulation, Residual Stress, And Microstructure Of Additive Manufactured Materials, Hannah K. Woods, Todd A. Book, Catalina Parada, Michael D. Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Additive Manufacturing (AM) is a rapidly evolving fabrication technology beneficial for its cost-saving potential to produce complex, low-volume shapes. However, AM materials are currently limited to nonstructural applications due to variability in their structural integrity, particularly their fatigue lives. IN718, Ti64, and Al10MgSi specimens manufactured by Direct Metal Laser Sintering (DMLS) were characterized based on variation of post-processing techniques and build direction. To understand the impact of each variable, surface roughness, hardness, residual stresses, microstructure, and strain accumulation in response to Low Cycle Fatigue (LCF) were studied. The use of Electron Backscatter Diffraction (EBSD) provided grain orientation and grain size …

Identifying And Correcting Biases In Digital Image Correlation At Multiple Length Scales, Catalina Parada, Alberto W. Da Silva Mello, Michael D. Sangid, Hannah K. Woods, Samuel E. Otto

The Summer Undergraduate Research Fellowship (SURF) Symposium

Accurate strain measurement at grain and sub-grain levels is important to predict and understand crack initiation during fatigue of materials. During cyclic loading, low magnitude strain is accumulated in the material and any distortion in the images can lead to inaccurate strain measurements and false prediction of the material’s behavior. Digital Image Correlation (DIC) is a reliable tool used to measure strain localization by correlating images before, during, and after cyclic loading. DIC tracks the deformation of nano/micro-scale patterns placed on the surface of the specimens to determine strain fields. However, DIC software does not account for biases due to …

Simulation Of Bio-Inspired Porous Battery Electrodes, Raju Gupta, R. Edwin Garcia, Rui Tu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Advancement of technology has led to the increase in use of electronic devices. However, longer life of the rechargeable battery used in electronic devices is one of the biggest issue and demand in the world of electronic devices at present. Battery's performance is affected by the orientation, arrangement, shape and size, and porosity of the materials out of which battery electrodes are made. The goal of this project is to develop a set of numerical libraries that allow developing material micro structures that will allow increasing the performance of rechargeable batteries. We focused on the development of an algorithm that …

Dynamic Response Of Textile Material Under Transverse Impact, Yuchen Zheng, Matthew C. Hudspeth, Weinong W. Chen

The Summer Undergraduate Research Fellowship (SURF) Symposium

Textile materials, such as Dyneema and Kevlar, are the major raw materials for state of the art military or personal security armor vests. However, in impact experiments, actual observed penetration speed is much lower than theoretically predicted penetration speed. Each armor vest is composed of high performance yarns which are woven together to form fabrics, which when stacked together form a vest. Understanding penetration behavior of yarns is essential to evaluate the performance of fabric, which will be useful for the design of better vests. The project is composed of three parts: static experiments, dynamic yarn experiments and dynamic fabric …

Dynamic Analysis Of Granular Battery Assembly, Rohan Dudaney, Waterloo Tsutsui, Weinong Chen

The Summer Undergraduate Research Fellowship (SURF) Symposium

Collisions and impacts are an inevitable reality when it comes to commercial cars and vehicles, but as batteries become more prevalent it is vital to understand how they react dynamically and as a system to better protect both the passengers and toxic chemicals inside of the batteries. One potential solution is to surround these batteries with non-vital tubes that can be sacrificed and help protect the batteries. This study is done to understand the structure of batteries and to test how an assembly of sacrificing cells and batteries reacts in an impact situation to see if there is significant energy …

Fiber Length And Orientation In Long Carbon Fiber Thermoplastic Composites, Imad Hanhan, Connor Sullivan, Bhisham Sharma, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Carbon fiber composites have become popular in aerospace applications because of their lightweight yet strong material properties. The injection molding process can be used to produce discontinuous fiber composites using less time and resources than traditional methods, thereby broadening carbon fiber composites’ applications in different industries. Utilization of longer fibers offers more load carrying capability and superior strength properties for injected molded composites. Since the fiber length and the orientation distribution in Long Fiber Thermoplastics (LFTs) directly affects LFT composites’ material properties, there is a need to study the microstructure of LFTs and characterize fiber length and orientation distributions. Therefore, …

Post-Failure Capacity Of Built-Up Steel Members, Matthew H. Hebdon

Purdue Road School

Mechanically fastened built-up steel members have long been known to possess internal member redundancy and, as a result, multiple load paths which can be exploited to increase their functional life. Internal redundancy provides the ability to resist total member failure in the event of a fracture of an individual component. However, there is little experimental data in the literature regarding post-fracture capacity in terms of strength and subsequent fatigue life. The experimental study currently underway will provide needed information on parameters that affect the ability of built- up members to arrest a fracture as well as the available remaining fatigue …

Post-Fracture Capacity Of Railroad Flat Car Bridges, Teresa L. Washeleski

Purdue Road School

Railroad flatcars (RRFCs) are a convenient option to replace existing deteriorating bridge structures on low-volume roads. They are typically used as the bridge superstructure by placing two or more flatcars side-by-side to achieve the desired bridge width. Utilizing RRFCs as a bridge allows for rapid construction and greater cost savings compared to traditional practices. These benefits make them an attractive solution for rural communities in Indiana, as well as other states.

Uncertainty remains about the response under higher loads than could be easily achieved in the field and the level of redundancy of railroad flatcar bridges. Using RRFCs as bridges …

Set-Up Of Digital Image Correlation Apparatus, German A. Parada, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

Digital Image Correlation (DIC) is a valuable and customizable experimental technique employed to analyze localized strain regions on materials by tracking the displacement of points on the surface of the studied material under applied stress. To investigate materials behavior, it is vital to correctly set-up the DIC apparatus so work has been done to ready the equipment to start measurements on two distinct projects. On the first project, the fatigue crack behavior of a high-strength aluminum alloy will be studied by cyclic loading, testing necessary for the safe design of aircraft parts utilizing this novel alloy. DIC will be carried …

Validation Of Long-Fiber Thermoplastic Composite Models, Christian A. Vuong, Megan Kinney, Michael Sangid

The Summer Undergraduate Research Fellowship (SURF) Symposium

With increased pressure to reduce energy consumption, long-fiber reinforced thermoplastic composites (LFTs) are of interest to aerospace and automotive industries due to their light weight in combination with other desirable mechanical properties and ease of manufacturing to replace common materials such as aluminum and magnesium. However, the performance of LFTs is highly dependent on microstructural variables such as fiber length and orientation, which are heavily influenced by the manufacturing process. Accurately predicting these factors would allow for more rapid advances in LFTs by reducing the experiments needed for certification and decreasing expenses. While models that serve this purpose exist, the …