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Full-Text Articles in Engineering

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani May 2024

Analysis Of The Effect Of Different Surface Preparation Methods On Corrosion Resistance And Adhesion Strength Of Astm A36 Steel Substrate With Surface Tolerant Epoxy Paint As Coating Material, Irwan Wijaya Santoso, Daffa Aqila, Rini Riastuti, Rizal Tresna Ramadhani

Journal of Materials Exploration and Findings

In the industrial world, to extend the service life of materials, protection methods are carried out to slow down the material's corrosion rate. The protection method that is often used is the coating method. The coating method is a protection method by coating the substrate material using a coating material to prevent contact between the substrate material and the environment. In this research, the substrate material used is ASTM A36 steel and the coating material used is Surface Tolerant Epoxy paint. The independent variable used in this study lies in the surface preparation method which consists of: solvent cleaning, hand …


Study On Human Integrity Management System Maturity Level For Supporting Asset Integrity And Process Safety Implementation, Anggiat M. Sihotang, Dedi Priadi, Datu Rizal Asral May 2024

Study On Human Integrity Management System Maturity Level For Supporting Asset Integrity And Process Safety Implementation, Anggiat M. Sihotang, Dedi Priadi, Datu Rizal Asral

Journal of Materials Exploration and Findings

The human factors (HF) are recognized as one of critical process safety barriers involved in normal and abnormal conditions in the oil and gas industry. In order to strengthen the HF roles as barriers we need to ensure that the actions generated are based on a valid risk assessment of the operation to be addressed by a relevant human factor analysis. Organizations within the oil and gas process have made much progress in understanding and implementing HF improvement programs. However, organizations are not always clear about what are their current situations in managing HF, their priorities for HF to be …


Planning Innovation For Implementing Modular Prefabricated Construction In Housing Development In Indonesia Using A Risk-Based Iso 56002:2019 Approach To Improve Project Performance, Deansa Agya Rahman, Yusuf Latief Jan 2024

Planning Innovation For Implementing Modular Prefabricated Construction In Housing Development In Indonesia Using A Risk-Based Iso 56002:2019 Approach To Improve Project Performance, Deansa Agya Rahman, Yusuf Latief

Smart City

The development of housing in Indonesia, growing rapidly due to urbanization and population growth, faces challenges in terms of land, labor, and housing backlog. Despite being innovative, modular prefabrication methods are limited by unattractive designs and high costs, slowing down construction, harming the productivity of construction companies, and hindering the growth of the national construction sector. These challenges are prevalent in various countries and are influenced by low knowledge, conservative mindsets, and inhibiting regulations. In Indonesia, additional issues include a lack of mastery of modular prefabrication methods and awareness of long-term benefits. This research identified innovative risk-based applications of modular …


Recommendations On Flood Management At Cengkareng Drain Estuary In Enhancing Estuary Resilience To Compound Hazard, Athena Hastomo, Evi Anggraheni, Adi Prasetyo, Dwita Sutjiningsih Dec 2023

Recommendations On Flood Management At Cengkareng Drain Estuary In Enhancing Estuary Resilience To Compound Hazard, Athena Hastomo, Evi Anggraheni, Adi Prasetyo, Dwita Sutjiningsih

CSID Journal of Infrastructure Development

Jakarta's coastal region, characterized by dense settlements and industrial zones, faces significant flood risks due to land subsidence and rising sea levels, exacerbated by human activities and climate change. This study evaluates the effectiveness of the National Capital Integrated Coastal Development (NCICD) project, which proposes embankments along Jakarta's coast for enhanced flood resilience. Focusing on the Cengkareng Drain estuary, two-dimensional HEC-RAS simulations were employed. This study incorporates various factors such as precipitation, tides, waves, rising sea levels, and land subsidence to model extreme flood scenarios. The analysis reveals key strategies to improve flood management. Firstly, introducing new pumping stations and …


Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara Dec 2023

Combined Risk Based Inspection And Fault Tree Analysis For Repetitive 3-Phase Line Piping Leakage At West Java Offshore Topside Facility, Dona Yuliati, Akhmad Herman Yuwono, Datu Rizal Asral, Donanta Dhaneswara

Journal of Materials Exploration and Findings

Hydrocarbon releases might result in serious consequences in various aspects. In addition to the contribution to environmental pollution, repetitive leakages need high repair costs. This study aim is to minimize potential repetitive leakage for other typical 3-phase piping systems. We conducted the risk assessment by adopting Risk Based Inspection (RBI) API 581 to identify risk level, calculating piping lifetime, recommended inspection plan and mitigations. The most relevant root causes can be obtained through quantitative Fault Tree Analysis (FTA). Observation and investigation was taken from eight 3-phase piping systems that experienced repetitive leakages. It has been found that the risk level …


Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj Dec 2023

Nitrogen Gas Quenching Pressure Effect On Bs S155 Alloy Steel In Vacuum Furnace, Agus Mulyadi Hasanudin, Eddy Sumarno Siradj

Journal of Materials Exploration and Findings

The production of metal and alloy products requires the use of heat treatment, when during the heat treatment process, quenching is a crucial step. The quenching medium can be anything from water, a salt bath, oil, air and gas. In a vacuum furnace, pressurized gas, most frequently nitrogen (N2) gas, serves as one of the quenching mediums. One of the drawbacks of the quenching process is the distortion and dimensional change of the parts. This paper aims to investigate the influence of nitrogen gas quenching pressure on the distortion and dimensional change of aerospace actuator gear planet parts …


Pipeline Risk Analysis Optimization With Monte Carlo Method Using Gamma Distribution, Farhan Rama Digita, Jaka Fajar Fatriansyah, Abdul Rahim Ridzuan, Hanna Ovelia, Imam Abdillah Mas'ud, Irma Hartia Tihara, Baiq Diffa Pakarti Linuwih Dec 2023

Pipeline Risk Analysis Optimization With Monte Carlo Method Using Gamma Distribution, Farhan Rama Digita, Jaka Fajar Fatriansyah, Abdul Rahim Ridzuan, Hanna Ovelia, Imam Abdillah Mas'ud, Irma Hartia Tihara, Baiq Diffa Pakarti Linuwih

Journal of Materials Exploration and Findings

The inspection process of piping components in the oil and gas industry is one of the most crucial things, given the high risk posed by pipeline system failures, which have a huge impact on losses, both from environmental and financial aspects. Risk-based inspection with the Monte Carlo method is one of the efforts that can be made to minimize failures in piping systems, by involving data distribution to calculate the probability of component failure. Although the normal distribution is commonly used for generating random variables, its use in corrosion rate calculation can lead to overestimation due to negative corrosion rate …


Development Of Dynamic Risk-Based Inspection Using Forward Difference Approach For Pipe Failure Due To Uniform Corrosion, Jaka Fajar Fatriansyah, Zahra Nadia Nurullia, Andreas Federico, Dedi Priadi May 2023

Development Of Dynamic Risk-Based Inspection Using Forward Difference Approach For Pipe Failure Due To Uniform Corrosion, Jaka Fajar Fatriansyah, Zahra Nadia Nurullia, Andreas Federico, Dedi Priadi

Journal of Materials Exploration and Findings

The oil and gas industry is one of the world's largest and most influential energy contributors. All aspects involved in the operation of this industry are fundamental to be reviewed and managed correctly, especially by preventing or minimizing the failures that could occur. Uniform corrosion is the most common component failure mechanism that can cause failure in the oil and gas industry. The company's actions in managing and preventing the risk of this type of failure have a major role in the sustainability of the company due to the possibility of more significant impacts if the risk cannot be handled …


Multi-Mode Total Focusing Method (Mtfm) To Detect High-Temperature Hydrogen Attack (Htha) – A Review, Anjar Oktikawati, Rini Riastuti, Nursidi Yuanto May 2023

Multi-Mode Total Focusing Method (Mtfm) To Detect High-Temperature Hydrogen Attack (Htha) – A Review, Anjar Oktikawati, Rini Riastuti, Nursidi Yuanto

Journal of Materials Exploration and Findings

High temperature hydrogen attack (HTHA) is a commonly observed harm component in carbon steels exposed to high temperature and pressure in a hydrogen-rich environment. Hydrogen together with carbon responds to produce methane. The formation of methane bubbles in steel can lead to loss of fracture toughness and lead to intergranular cracking. The main challenge of this problem lies in early warning systems that can detect these bubble clusters before they reach the advanced stage. Several advanced ultrasonic inspections have been developed over the years due to the challenges of inspecting materials for defects and discontinuities. These cover time-of-flight diffraction (ToFD), …


Freespan Analysis For Subsea Pipeline Integrity Management Strategy, Nurul Hadi, Muhammad Helmi, Edo Cathaputra, Dedi Priadi, Donanta Dhaneswara Jan 2023

Freespan Analysis For Subsea Pipeline Integrity Management Strategy, Nurul Hadi, Muhammad Helmi, Edo Cathaputra, Dedi Priadi, Donanta Dhaneswara

Journal of Materials Exploration and Findings

Abstract. Over a rough seabed or on seabed subject to scour, freespans can occur when contact between a subsea pipeline and the seabed is lost over an acceptable distance. When this exceeds the allowable freespan length, design stresses can be exceeded, and a vortex induced vibration (VIV) response can be initiated, resulting in the risk of fatigue failure. If this is not predicted and controlled properly, it will affect pipeline integrity, leading to expensive rectification and intervention work. Freespan analysis consisted primarily of a screening check in which the as-found freespans from Remotely Operated Vehicle (ROV) or multibeam Side …


Structural Integrity Analysis Of The Rig Mast Following Repair Of Two Diagonal Braces In The Upper Mast Section, Rendhatya Padmodwiputra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Bambang Eka Satria, Chandra Arif, Eka Juni Suarthana Jan 2023

Structural Integrity Analysis Of The Rig Mast Following Repair Of Two Diagonal Braces In The Upper Mast Section, Rendhatya Padmodwiputra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Bambang Eka Satria, Chandra Arif, Eka Juni Suarthana

Journal of Materials Exploration and Findings

During a move to the new drilling location, two braces of the upper mast section on a 550 HP oil and gas rig was damaged. When damage is discovered, the rig operating company should conduct a risk analysis related to the damage using the standard used to determine rejection criteria and follow-up repairs. The strength of the rig mast is calculated using Finite Element Analysis (FEA) with initial conditions (before damage occurs) where all braces are installed and extreme conditions where neither brace is repaired. The calculation results are then used to assess the risk of reducing the rig mast …


Structural Risk-Based Underwater Inspection (Rbui) As A Cost Reduction Of Field’S End Of Production Life, Ivan Fitrian Putra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Yuki Haidir, Faisal Dwiyana Purnawarman, Iwan Sukirna, Widi Hernowo Dec 2022

Structural Risk-Based Underwater Inspection (Rbui) As A Cost Reduction Of Field’S End Of Production Life, Ivan Fitrian Putra, Johny Wahyuadi Soedarsono, Mirza Mahendra, Yuki Haidir, Faisal Dwiyana Purnawarman, Iwan Sukirna, Widi Hernowo

Journal of Materials Exploration and Findings

Mubadala Petroleum operates offshore platforms in a southern Makassar Straits that needs to be periodically inspected. The cost for the inspection is massive due to the high cost of mobilization and demobilization of vessels including crew and equipment. In response of a new approach to reduce cost, a Risk-Based Underwater Inspection (RBUI) methodology is developed. This RBUI purpose is to reduce the inspection interval of the offshore platform, from every 2 years to a longer period[1]. There are existing RBUI methodologies, which are already developed and implemented in other companies[5]. Purpose of this paper is to …


Dynamic Rbi With Central Difference Method Approach In Calculation Of Uniform Corrosion Rate: A Casestudy On Gas Pipelines, M.Riefqi Dwi Alviansyah, Fernanda Hartoyo, Zahra Nadia Nurullia, Ari Kurniawan Dec 2022

Dynamic Rbi With Central Difference Method Approach In Calculation Of Uniform Corrosion Rate: A Casestudy On Gas Pipelines, M.Riefqi Dwi Alviansyah, Fernanda Hartoyo, Zahra Nadia Nurullia, Ari Kurniawan

Journal of Materials Exploration and Findings

The oil and gas industry generally uses a piping system to drain fluids. Even though the pipes used have been well designed, the use of pipes as a means of fluid transportation still provides the possibility of failure that can occur at any time, one of which is due to uniform corrosion. The use of standard Risk Based Inspection (RBI) according to the API RBI 581 document has been widely used to anticipate potential failures to pipe components. The use of standard RBI can reduce the risk of failure significantly. Because the standard RBI considers the component risk value to …


Risk Management Of Carbon Steel Piping In Sweet Environment Multiphase Fluid Production, Triadhi Panthun Tiggor, Rini Riastuti Dec 2022

Risk Management Of Carbon Steel Piping In Sweet Environment Multiphase Fluid Production, Triadhi Panthun Tiggor, Rini Riastuti

Journal of Materials Exploration and Findings

As well reserved depleted and limited, it is necessary to lower the capital expenditure so that lifting SZ reservoir be more profitable. This article first contextualizes the effort done to increase the hydrocarbon lifting in a mature field. Despite the importance to sustain the production, and massive studies done to quantify the associate risk, no structured methodology proposed to manage the risk in respect to optimize the production expenditure by selection of carbon steel as alternative for corrosion resistance material piping. Hence, this article proposed a framework to support the decision-making process to operate in safely manner. Real case study …


Preface Of Volume 1 Issue 1 On Journal Of Materials Exploration And Findings (Jmef), Jaka Fajar Fatriansyah Aug 2022

Preface Of Volume 1 Issue 1 On Journal Of Materials Exploration And Findings (Jmef), Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

No abstract provided.


The Optimization Of Failure Risk Estimation On The Uniform Corrosion Rate With A Non-Linear Function, Fernanda Hartoyo, Jaka Fajar Fatriansyah, Imam Abdillah Mas'ud, Farhan Rama Digita, Hanna Ovelia, Datu Rizal Asral Aug 2022

The Optimization Of Failure Risk Estimation On The Uniform Corrosion Rate With A Non-Linear Function, Fernanda Hartoyo, Jaka Fajar Fatriansyah, Imam Abdillah Mas'ud, Farhan Rama Digita, Hanna Ovelia, Datu Rizal Asral

Journal of Materials Exploration and Findings

Failures in the oil and gas pipeline system are conditions that must be avoided and anticipated because the losses due to the failures can occur at a very high level. Internal corrosion is one of the significant causes of the failures in pipeline systems. In addition, this type of corrosion is due to the high content of carbon dioxide and other corrosive substances in crude oil and natural gas. Therefore, an optimal inspection scheduling system is required to prevent the possibility of pipeline failures due to corrosion and to avoid any overspending on the budget due to excessive inspection scheduling. …


Material Selection Of Below-Knee Leg Prosthetics, Raihan Kenji Rizqillah Aug 2022

Material Selection Of Below-Knee Leg Prosthetics, Raihan Kenji Rizqillah

Journal of Materials Exploration and Findings

The effort to select the best pylon material, part of below-knee leg prosthetic, has been performed. It begins with function analysis to generate design requirement, which concludes that the objective is to select material that gives proper mechanical properties with lowest weigth and cost. Constraint requirements eliminate unsuitable material. Material indices, a scoring function, are derived from objective with respect to a function, and used for ranking material candidates. Ranking from material indices gives top material candidates of woods. Al alloy, Mg alloy, and ferrous alloy. Further seek of documentation is undertaken by failure analysis, value analysis, fabrication, and environmental …


Contents, Jaka Fajar Fatriansyah Aug 2022

Contents, Jaka Fajar Fatriansyah

Journal of Materials Exploration and Findings

No abstract provided.