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Full-Text Articles in Engineering

Performance Study Of Post-Processed Additively Manufactured Low Thrust Nozzles, Tyler W. Gerhold Jun 2022

Performance Study Of Post-Processed Additively Manufactured Low Thrust Nozzles, Tyler W. Gerhold

Theses and Dissertations

This research explores metal post-processing techniques to effectively reduce the large anomalous protrusions found in small additively manufactured low thrust rocket nozzles. Research has found that nozzles of this kind can experience losses in thrust of over 40%. Analytic theory of adiabatic nozzle flow with viscous losses for additively manufactured nozzles does not align with what has been found when tested experimentally. Compressible flow losses, such as shock wave formation inside the nozzle diverging cone, are likely the leading causes of such loss. Reduction in nozzle irregularities can likely yield results seen in analytic theory with similar performance to traditional …


Design Of An Electro-Thermal Nanosatellite Propulsion System, James H. Founds Mar 2022

Design Of An Electro-Thermal Nanosatellite Propulsion System, James H. Founds

Theses and Dissertations

This research focused on designing an arcjet system with water as the propellant. Previous research developed a compact, reliable, and safe propellant storage and feed system. The goal is to combine the arcjet with the previous tank to achieve thrust and specific impulse characteristics greater than cold gas or resistojet system. This platform features a 1 U, non-hazardous, and sub-kilowatt powered propulsion system for nanosatellites. A simplified analysis of the design predicts thrust and specific impulse greater than can be achieved by cold gas or resistojet thrusters. Testing resulted in oxidation of the electrodes raising concerns about the longevity of …


Design And Application Of Compact Combustors In Small-Scale Jetcat Engines, Nathan A. Clark Mar 2022

Design And Application Of Compact Combustors In Small-Scale Jetcat Engines, Nathan A. Clark

Theses and Dissertations

Ultra-compact combustors (UCC) are an innovative approach to improving overall engine efficiency and thrust-to-weight ratio by reducing the axial length and weight of the engine. Previous efforts looked at integrating a UCC into a small-scale JetCat P90 engine utilizing gaseous propane fuel. The current investigation aimed to utilize the previous compact combustor design and switch fuels to liquid kerosene. Based on the results from testing, a new combustor was designed equipped with a different flame holding mechanism at the larger P400-scale while maintaining a length savings of 20%. Testing of the P400 compact combustors was performed within a newly designed …


Manufacturing Of A Ceramic Turbine Rotor For A Compact Jet Engine, Bryan T. Leicht Mar 2022

Manufacturing Of A Ceramic Turbine Rotor For A Compact Jet Engine, Bryan T. Leicht

Theses and Dissertations

The primary goal of this study was to develop a low-cost, timely, scalable manufacturing method that produced a ceramic turbine that can be tested as a drop-in replacement on a JetCat P400 small scale gas turbine engine. This research compared two processes for manufacturing a ceramic turbine utilizing a pour casting method and 3D printing using stereolithography ceramic manufacturing (SLCM). The pour casting method used Silicon Nitride to create a cast turbine using a sacrificial 3D printed mold. The SLCM method evaluated producing an alumina turbine using an ADMATEC Admaflex 300 SLCM printer to directly print a ceramic turbine. This …


Injection Studies On A Small-Scale Rotating Detonation Engine With Improved Flow Control, Jonathan J. Wyatt Dec 2021

Injection Studies On A Small-Scale Rotating Detonation Engine With Improved Flow Control, Jonathan J. Wyatt

Theses and Dissertations

The Rotating Detonation Engine (RDE) has gained increasing attention in recent years for its potential advantages over typical deflagration combustion. A Micro-RDE design with an outer diameter of 28mm operating on Nitrous Oxide and Ethylene was recently developed, which stretched the limits of small-scale detonation engines. The testing on this rig has shown a stable one wave mode detonation with frequencies reaching 16.8 kHz. Key parameters that influence the detonation wave mode are cell size, fill height, and wave speed, which are heavily influence d by injection schemes. Previous testing utilized a partially premixed jets in crossflow (JIC) injection scheme, …


Improving The Stability And Operability Of A Small-Scale Rotating Detonation Engine, Nathan T. Fiorino Jun 2021

Improving The Stability And Operability Of A Small-Scale Rotating Detonation Engine, Nathan T. Fiorino

Theses and Dissertations

A small scale RDE was designed with a channel diameter of 28 mm and channel gap of 2 mm and operated on nitrous oxide (N2O) and ethylene (C2H4) as the oxidizer and fuel respectively. Changes to the original Jets in Crossflow (JIC) injection scheme and spark plug ignition method were implemented to counteract previously observed wave instabilities. Successful detonation was observed over a range of mass flows (0.035-0.068 kg/s) and equivalence ratios (ɸ = 0.6-1.4) and a stable single wave mode with frequency up to 16.8 kHz was observed for the first time. Injection …


One Dimensional Study Of Magnetoplasmadynamic Thrusters For A Potential New Class Of Heavy Ion Drivers For Plasma Jet Driven Magnetoinertial Fusion, Patrick M. Brown Jun 2021

One Dimensional Study Of Magnetoplasmadynamic Thrusters For A Potential New Class Of Heavy Ion Drivers For Plasma Jet Driven Magnetoinertial Fusion, Patrick M. Brown

Theses and Dissertations

Plasma Jet Driven Magnetoinertial Fusion (PJMIF) requires high velocity heavy ion drivers in order to compress a magnetized target to fusion conditions. Previous work with heavy ion drivers has revealed sub-par accelerations due to plasma instabilities; thus, it is necessary to investigate new methods of heavy ion plasma acceleration. One such method is Magnetoplasmadynamic (MPD) thrusters. Past studies of these thrusters have been conducted at an initial temperature at or below the energy of full ionization. Here MPD thrusters are investigated using a Godunov type MHD solver with a Harten-Lax van Leer-D (HLLD) flux solving scheme assuming the plasma is …


Density Measurements Of Neutral Xenon Using Multiphoton Ionization And Microwave Spectroscopy In A Hall Effect Thruster, Taylor J. Foy Mar 2021

Density Measurements Of Neutral Xenon Using Multiphoton Ionization And Microwave Spectroscopy In A Hall Effect Thruster, Taylor J. Foy

Theses and Dissertations

A new dye laser and microwave scattering system for measuring low speed xenon particles was installed to characterize a commercially sourced 600 W Hall effect thruster. The new system uses multiphoton ionization and microwave spectroscopy to determine number density and velocity measurements of neutral xenon atoms in the plume of a Hall thruster. A study was conducted to ensure the new system will be able to accurately measure these neutrals in future work. The ultimate goal of this new system is to isolate and characterize the extra thrust produced in Hall Effect Thrusters due to finite volume vacuum chambers.


Analysis For Hybrid Rocket Fuel Regression Using Stereolithographic Geometry, Michael P. King Dec 2020

Analysis For Hybrid Rocket Fuel Regression Using Stereolithographic Geometry, Michael P. King

Theses and Dissertations

Hybrid Rocket Engines (HRE) have characteristically low fuel regression that limits their performance. Additive manufacturing and rapid prototyping can possibly solve some of the problems with Hybrid propulsion regression by creating geometry not possible with conventional manufacturing. This work is attempting to make geometric regression simulation of HRE easier by using STereoLithography (STL files) as the geometry. This analysis sets flow conditions, boundary conditions, propellant selection, and allows for fuel geometry to be altered to simulate geometry’s effects on regression rate and propellant performance. This model can be used for more advanced geometric analysis to improve and predict performance.


Development Of A Small Scale Rotating Detonation Engine, Joseph R. Dechert Mar 2020

Development Of A Small Scale Rotating Detonation Engine, Joseph R. Dechert

Theses and Dissertations

The Rotating Detonation Engine (RDE) has been researched extensively in recent years, but the minimum size limits of an RDE have not been well investigated. The goal of this research was to build an RDE small enough to produce a detonation frequency above 20 kHz with a single detonation wave while also reducing the engine's mass ow rate. An engine with these design characteristics would reduce hazards associated with previous RDE testing. This research objective resulted in the design of an RDE with an outer diameter sized at 28 mm using ethylene and nitrous oxide as a fuel and oxidizer. …


Detonation Confinement In A Radial Rotating Detonation Engine, Kavi Muraleetharan Mar 2020

Detonation Confinement In A Radial Rotating Detonation Engine, Kavi Muraleetharan

Theses and Dissertations

Radial Rotating Detonation Engines (RRDE) have provided an opportunity for use of a pressure-gain combustor in a more compact form compared to an axial RDE. A successfully tested RRDE has operated over a wide range of test conditions and produced detonation modes with one, two, and three waves. The presence of multiple waves located the detonation waves to the outer radius, while one wave modes operated closer to the inner radius. Locating the detonation wave closer to the inner diameter resulted in less time for combustion prior to the radial turbine. Subsequently, this tended to decrease efficiency. To attempt to …


Microturbine Turbojets: Experimental Evaluation Of Commercially Available Engines, Richard A. Depaola Iii Mar 2020

Microturbine Turbojets: Experimental Evaluation Of Commercially Available Engines, Richard A. Depaola Iii

Theses and Dissertations

This research assessed the performance of commercial microturbine turbojets and was the first industry-wide investigation into this class of engine by AFRL's SERL. Four commercial engines of the same thrust class were evaluated for overall and component-level performance. In addition to providing an evaluation of existing systems, the maximum performance for a commercial turbojet was predicted based on component evaluations. This analysis indicated that a commercial turbojet could have comparable thrust performance to a similarly sized military-grade engine, but it is unlikely that commercial engines can achieve the SFC of military engines without upgrading the compressors found in commercial microturbines.


Design And Analysis Of A Compact Combustor For Integration With A Jetcat P90 Rxi, Daniel Holobeny Mar 2020

Design And Analysis Of A Compact Combustor For Integration With A Jetcat P90 Rxi, Daniel Holobeny

Theses and Dissertations

Ultra Compact Combustors are a novel approach to modern gas turbine combustor designs that look to reduce the overall combustor length and weight. A previous study integrated an Ultra Compact Combustor into a JetCat P90 RXi turbine engine and achieved self-sustained operation with a length savings of 33% relative to the stock combustor. However, that combustor could not operate across the full stock engine performance range due to flameout at increased mass ow rates as reactions were pushed out of the primary zone. To ensure reactions stayed in the primary zone, a new design with a larger combustor volume was …


Investigation Of Endwall Vortex Manipulation In High Lift Turbines Caused By Active Endwall Forcing, Horatio J. Babcock Mar 2019

Investigation Of Endwall Vortex Manipulation In High Lift Turbines Caused By Active Endwall Forcing, Horatio J. Babcock

Theses and Dissertations

With the increased demand for lighter, more fuel efficient and smaller gas turbine engines, the impetus to reduce the weight and size of the turbine has become apparent. One approach to reduce this weight is to reduce the number of blades in the turbine. However, to maintain power output, each blade must be capable of supporting a greater amount of lift. While several high-lift turbine profiles have been detailed in literature, most of these profiles have increased endwall losses, despite their desirable mid-span characteristics. To mitigate this endwall loss, a number of active and passive flow approaches have been studied …


Characterization And Anomalous Diffusion Analysis Of A 100w Low Power Annular Hall Effect Thruster, Megan N. Maikell Mar 2019

Characterization And Anomalous Diffusion Analysis Of A 100w Low Power Annular Hall Effect Thruster, Megan N. Maikell

Theses and Dissertations

A Busek 100W low-power annular Hall effect thruster was characterized to determine the thruster’s best operating parameter range and to study plasma oscillations within the thruster. These experiments were conducted using xenon gas in the Space Propulsion Analysis and System Simulator chamber at the Air Force Institute of Technology on Wright-Patterson Air Force Base. The thruster’s performance characteristics were evaluated at nominal discharge voltages and constant total mass flow rate, solenoid current, and keeper current to determine the operating conditions optimizing divergence angle, beam efficiency, and discharge loss. This was accomplished using a Faraday probe to determine the plume’s current …


Flow Behavior In Radial Rotating Detonation Engines, Scott A. Boller Mar 2019

Flow Behavior In Radial Rotating Detonation Engines, Scott A. Boller

Theses and Dissertations

Recent progress has been made in demonstrating Radial Rotating Detonation Engine (RRDE) technology for use in a compact Auxiliary Power Unit with a rapid response time. Investigation of RRDEs also suggests an increase in stable operating range, which is hypothesized to be due to the additional degree of freedom in the radial direction which the detonation wave can propagate. This investigation seeks to determine if the detonation wave is in fact changing its radial location. High speed photography was used to capture chemiluminescence of the detonation wave within the channel to examine its radial location, which was found to vary …


Sheet Velocity Measurements Using Laser Absorption Spectroscopy In A Xenon Hall Effect Thruster Plume, Avery W. Leonard Mar 2019

Sheet Velocity Measurements Using Laser Absorption Spectroscopy In A Xenon Hall Effect Thruster Plume, Avery W. Leonard

Theses and Dissertations

A new laser absorption spectroscopy (LAS) velocimetry system, designed to obtain 2D planar velocity fields for ionized Xenon in the plume of a Hall effect thruster by probing the transition of Xe II at 834.72 nm, was implemented at the Air Force Institute of Technology (AFIT) Space Propulsion Analysis and System Simulator (SPASS) Lab vacuum chamber. A single horizontal laser sheet was used to probe singly-ionized Xenon in the plume of a Busek BHT-600 Hall thruster and obtain a histogram of estimated axial velocity, to validate the system. Similar velocities to those obtained by an earlier intrusive characterization of the …


Reconstruction Of The 3d Temperature And Species Concentration Spatial Distribution Of A Jet Engine Exhaust Plume Using An Infrared Fourier Transform Spectrometer Hyperspectral Imager, Mason D. Paulec Sep 2018

Reconstruction Of The 3d Temperature And Species Concentration Spatial Distribution Of A Jet Engine Exhaust Plume Using An Infrared Fourier Transform Spectrometer Hyperspectral Imager, Mason D. Paulec

Theses and Dissertations

The measurement of combustion byproducts is useful for determining pollution of any fuel burning application, efficiency of combustion, and determining detectability of aircraft exhausts. Both intrusive and non-intrusive techniques have been utilized to measure these quantities. For the majority of the non-intrusive techniques, the absorption and emission spectra of the gases are utilized for measurements. For this research, the use of the Telops Infrared Fourier Transform Spectrometer (IFTS) Hyperspectral Imager (HSI) was explored within the scope of combustion diagnostic methods, as an option for remote measurements of a jet turbine to determine concentration of species and temperature of the combustion …


Application Of Spectral Solution And Neural Network Techniques In Plasma Modeling For Electric Propulsion, Joseph R. Whitman Sep 2018

Application Of Spectral Solution And Neural Network Techniques In Plasma Modeling For Electric Propulsion, Joseph R. Whitman

Theses and Dissertations

A solver for Poisson's equation was developed using the Radix-2 FFT method first invented by Carl Friedrich Gauss. Its performance was characterized using simulated data and identical boundary conditions to those found in a Hall Effect Thruster. The characterization showed errors below machine-zero with noise-free data, and above 20% noise-to-signal strength, the error increased linearly with the noise. This solver can be implemented into AFRL's plasma simulator, the Thermophysics Universal Research Framework (TURF) and used to quickly and accurately compute the electric field based on charge distributions. The validity of a machine learning approach and data-based complex system modeling approach …


Investigation Of A Pressure Wave Supercharger For An Industrial Diesel Engine, Brian A. Beasley Sep 2018

Investigation Of A Pressure Wave Supercharger For An Industrial Diesel Engine, Brian A. Beasley

Theses and Dissertations

Internal combustion engines suffer from decreased performance as altitude is in- creased. This performance decrease can be overcome by increasing the pressure in the engine's intake manifold. Typically, this is accomplished with a turbocharger or supercharger. However, mechanical compression devices such as these suffer from decrease compression efficiency as the size of the device decreases. The size of the compression device scales with the amount of mass ow through the device, and the amount of mass ow is proportional to the size of the engine. This means a small turbocharger for a small engine is less efficient than a larger …


Design, Buildup, And Testing Of A Radial Rotating Detonation Engine For A Compact Auxiliary Power Unit, Riley Huff Mar 2018

Design, Buildup, And Testing Of A Radial Rotating Detonation Engine For A Compact Auxiliary Power Unit, Riley Huff

Theses and Dissertations

Current power generators consume a large portion of the aircrafts usable volume and they are also extremely heavy for the amount of power that they can produce. Therefore, a need for compact, lightweight Auxiliary Power Units (APU) with high power density has arisen. A novel solution to this problem comes in the form of coupling a Rotating Detonation Engine (RDE) with a turbine generator. A new type of RDE referred to as the Radial Rotating Detonation Engine (RRDE) has been developed to fill this need. This project marks the first radial ow RDE successfully operated in the United States, and …


Pseudo Linear Hall Effect Thruster Characterization Through Potential, Magnetic, And Optical Measurements, Braeden A. Sheets Mar 2018

Pseudo Linear Hall Effect Thruster Characterization Through Potential, Magnetic, And Optical Measurements, Braeden A. Sheets

Theses and Dissertations

Electric propulsion systems are a more mass efficient method for providing a change in velocity, ΔV, to on-orbit spacecraft, than their chemical counterparts. In comparison, electric systems generally have a much higher specific impulse, Isp, than chemical systems. One option within the realm of electric propulsion is Hall Effect Thrusters, which have moderately high specific impulse values. From their advent in the 1960s, Hall Effect Thrusters have been used for orbit station keeping, attitude control, and orbit transfer. Although the discharge cavity is conventionally circular, pseudo-linear or racetrack shaped cavities have been developed. Even though Hall thrusters have decades of …


Characterization And Analysis Of Plasma Instabilities In A 600 W Permanent Magnet Hall Thruster, Samuel D. Wright Mar 2018

Characterization And Analysis Of Plasma Instabilities In A 600 W Permanent Magnet Hall Thruster, Samuel D. Wright

Theses and Dissertations

Electric propulsion is an important technology for the future of space operations and exploration. Within the range of electric propulsion devices, Hall Effect Thrusters provide a balance of thrust and specific impulse well-suited for many Earth-centric missions. Hall Effect Thrusters have been studied since their development in the 1960s and have been flown on hundreds of spacecraft, but the intimate details of the plasma behavior within the thruster exhaust plume are still not well understood. Furthering this knowledge may be key to improving thruster design to yield better performance and longer lifetimes. To this end, experiments were conducted to measure …


Analysis Of Additively Manufactured Injectors For Rotating Detonation Engines, Michael C. Waters Mar 2018

Analysis Of Additively Manufactured Injectors For Rotating Detonation Engines, Michael C. Waters

Theses and Dissertations

This research represents an experimental and computational analysis of additively manufactured injectors for Rotating Detonation Engines (RDEs) for use in rocket propulsion. This research was based on the manufacture and testing of existing injector element designs using additive techniques. The designs were modeled from geometries gathered from Sutton and Biblarz Elements of Rocket Propulsion [23]. The goal of this research was to characterize the viscous losses of each design based on the discharge coefficient. The designs were computationally simulated to gain insight to the flow characteristics using multiple sets of conditions for surface roughness and inlet pressure. The results were …


Hall Effect Thruster Characterization Through Potential, Magnetic, And Optical Measurements, Nicholas L. Hyatt Mar 2017

Hall Effect Thruster Characterization Through Potential, Magnetic, And Optical Measurements, Nicholas L. Hyatt

Theses and Dissertations

Electric propulsion is a promising method for providing ΔV to spacecraft on orbit. In general, much higher ISPS are obtained compared to their chemical counterparts. Hall thrusters are a subset of electric propulsion with moderately high specific impulse and thrust when compared to other forms of electric propulsion. Even though Hall thrusters have an extensive flight legacy around the world, there are still many unknowns associated with their operation. Experimental research was conducted in AFIT’s Space Propulsion Application Simulation System (SPASS) laboratory, to measure Hall current, plasma potential and visible emission from the 600W Hall thruster in a …


The Scaling Of Loss Pathways And Heat Transfer In Small Scale Internal Combustion Engines, Joseph K. Ausserer Sep 2016

The Scaling Of Loss Pathways And Heat Transfer In Small Scale Internal Combustion Engines, Joseph K. Ausserer

Theses and Dissertations

Prior literature indicates fuel conversion efficiency and normalized power deteriorate increasingly rapidly with decreasing displacement, but does not fully reveal the driving losses. The literature also suggested that increasing losses relax the required fuel anti-knock index (AKI), but offered conflicting conclusions on the performance impact. This comprehensive experimental study of three, 28 cm3 to 85 cm3 displacement, commercial-off-the-shelf (COTS), two-stroke ICEs identified short-circuiting as having the most deleterious impact on COTS engine performance in this size range. Heat transfer losses were comparable to larger engines for displaced volumes greater than 10 cm3. An engine friction model was developed that uses …


Design, Manufacturing, And Testing Of A Small Through-Flow Wave For Use Within The Brayton Cycle, Micahel J. Mcclearn Jun 2016

Design, Manufacturing, And Testing Of A Small Through-Flow Wave For Use Within The Brayton Cycle, Micahel J. Mcclearn

Theses and Dissertations

With the ever growing popularity of drones and other unmanned aerial vehicles for military, commercial, and private usage, there is a desire to improve performance in terms of range, altitude, and flight speed. Current technology uses either electric motors or internal combustion engines: both piston and jet engine types. These sorts of engines undergo significant efficiency degradation as their size decreases. While some efficiency may be recovered via intensive design studies, the cycles are approaching the limit to their operating physics. A possible solution to this is to change the operating physics to something more immune to scaling losses; a …


Design And Experimentation Of A Premixed Rotating Detonation Engine, Ionio Q. Andrus Jun 2016

Design And Experimentation Of A Premixed Rotating Detonation Engine, Ionio Q. Andrus

Theses and Dissertations

Desire for a more efficient air breathing engine has shifted research attention to the Rotating Detonation Engine (RDE). Detonation is a more efficient combustion process than deflagration and provides a pressure gain. The RDE detonation cycle occurs in a compact volume to produce a high specific impulse engine. Computational fluid dynamic (CFD) models have predicted higher specific impulse and detonation wave speeds than has been seen in experimental RDE. The CFD models frequently assume premixed reactants and ignore inlet geometries to facilitate rapid computation. An experimental premixed RDE was sought to test if the premixed assumption in CFD was the …


Localized Plasma Measurement During Instability Modes In A Hall Thruster, David A. Cunningham Mar 2016

Localized Plasma Measurement During Instability Modes In A Hall Thruster, David A. Cunningham

Theses and Dissertations

Hall thrusters are a key technology for current and future unmanned satellites, striking a balance between thrust and fuel economy suitable for many mission profiles of interest. Despite their extensive flight heritage and a large body of research, many phenomena occurring in the plasma discharge of Hall thrusters are not well understood. A combination of intrusive and non-intrusive measurement techniques were used to investigate the properties of the exhaust plume of two Hall thrusters and correlate optical characteristics of oscillating modes with the plasma potential and azimuthal current distribution during those modes. A strong trend was found associating the optical …


Spectroscopic Measurement Of Gas Temperature In Small Internal Combustion Engines, Matthew J. Deutsch Mar 2016

Spectroscopic Measurement Of Gas Temperature In Small Internal Combustion Engines, Matthew J. Deutsch

Theses and Dissertations

The Small Engine Research Bench (SERB) was used previously to measure spatially and temporally averaged heat flux, as well as local, instantaneous heat flux at several external locations, for a series of small engines (1 - 10 kW). This investigation obtained time averaged crank angle resolved measurements of the in-cylinder gas temperature using Fourier transform infrared (FTIR) absorption thermometry. The results, coupled with heat flux measurements, will enable the validation or refinement of existing thermal energy loss models.