Engineering Commons^™

Uav To Carry Heavy Loads, Jacob Cannon, Robert Connor Downs, Anthony Orlando

Williams Honors College, Honors Research Projects

Our senior design project aims to develop an innovative Unmanned Aerial Vehicle (UAV) capable of carrying heavy payloads up to 50 lbs. This UAV will address the growing demand for efficient and autonomous cargo transportation, unlocking new possibilities in logistics and remote deliveries. The primary goal is to design, build, and test a robust UAV platform equipped with advanced propulsion systems, stabilizing mechanisms, and a secure payload attachment system. The heavy-lift UAV will be capable of transporting payloads in challenging environments, enhancing its versatility for various industries, including emergency response, disaster relief, and commercial logistics. For the extent of this …

Enabling Premixed Hydrogen-Air Combustion For Aeroengines Via Laboratory Experiment Modeling, Christopher James Caulfield

Masters Theses

All combustion systems from large scale power plants to the engines of cars to gas turbines in aircraft are looking for new fuel sources. Recently, clean energy for aviation has come into the foreground as an important issue due to the environment impacts of current combustion methods and fuels used. The aircraft industry is looking towards hydrogen as a new, powerful, and clean fuel of the future. However there are several engineering and scientific challenges to overcome before hydrogen can be deployed into the industry. These issues
range from storing the hydrogen in a viable cryogenic form for an aircraft …

Spacecraft Systems & Navigation, Christopher Vanacore

Student Works

This textbook is steered towards higher educational course entailed in Commercial Space Operations. This textbook will be covering in detail Orbital Satellites, and Spacecraft. These topics are discussed according to their application, design, and environment. The power system, shielding and communication systems are reviewed along with their missions, space, environment and limitations. Any vehicle, whether manned or unmanned, intended for space travel is a spacecraft. A spacecraft's required systems and equipment depend on the information it will acquire and the tasks it will perform. Although their levels of sophistication vary widely, they re all subject to the harsh conditions of …

Analysis Of Nozzle Expansion Characteristics In Supersonic Retro-Propulsion, Gonzalo Montoya

Honors Undergraduate Theses

Supersonic retro-propulsion (SRP) is defined as rocket propulsion used to decelerate aerospace vehicles at supersonic speed. SRP is often used as a method of high-speed deceleration on space vehicles. The main method of propulsion used in the application of SRP is rocket propulsion. Rocket engine thrust and performance changes with altitude and expansion ratio. Changing altitudes across the trajectory of a rocket affect how the exhaust plume shock waves expand. Being able to identify how different expansion ratios affect the exhaust plume flow fields would provide useful data on how SRP performance can be predicted. This research projects aims at …

Thermodynamic Analysis Of An Autogenous Pressurization System, Samuel H. Smith

Masters Theses

Pressurized gas feed systems have been vital to spacecraft where a pump-fed design would prove too large, heavy, or complicated to be effective. This project investigates autogenous pressurization – a pressurized feed system where the intentional vaporization of liquid propellant to fill the ever-increasing ullage space with its own warm, low-density gas. Motivation for this research originates from the University of Tennessee Space Institute’s (UTSI) contract with Gloyer-Taylor Laboratories (GTL) to assist the development of an innovative pressurization system.

While other pressurization systems have been studied and used extensively, modeling of an autogenous system is less established. Despite the relative …

Liquid Rocket Engine And Test System, Ronnie Wallingford, Grace Ann Phillips, Blake Bowser, Jack Dalton

Williams Honors College, Honors Research Projects

The goal of this project is to design the University of Akron’s first design team built liquid propulsion rocket engine and testing system. The creation of this engine and testing system will create new opportunities for the Akronauts Rocket Design Team moving forward, allowing the team to enter more prestigious competitions, and will also enable students to better pursue opportunities in the space and defense industry by exposing them to more relevant industry experiences.

The liquid rocket engine designed by the team will utilize ethanol and liquid nitrous oxide to generate approximately 500 lbf of thrust. An accompanying test system …

Zenith Propulsion, Bryce Smoldon, Matthew Boban, Maxwell Kauker, Jonathan Noble, Stefan Johnson, Andrew Lucka, Nicholas Wright

Undergraduate Student Works

Launch Vehicle Design for the FAR-Mars Competition The Zenith Propulsion team took on the challenge put forth by the Friends of Amateur Rocketry (FAR), to build and launch a rocket propelled by a liquid rocket engine. In 2018-2019, a capstone team called Tiber Designs successfully designed and tested a 1,000 lbf-thrust rocket engine, named Janus, that uses liquid oxygen and jet-A (aviationgrade kerosene) as propellants. Zenith Propulsion would design a vehicle – 21 ft long, 6 in diameter, 170 lbm loaded – that uses the Janus rocket engine to fly to a target altitude of 30,000 ft above ground level. …

Rocket Motor Nozzle, Corey Hillegass

Williams Honors College, Honors Research Projects

For this honors research and senior design project, the authors will research, analyze, and manufacture a rocket motor nozzle for the Akronauts rocket design team. This research and design project will improve how the rocket design team will decide and manufacture nozzles going forward. The impact of this improvement allows the rocket design team to take steps toward being self-sustaining by manufacturing student designed parts as opposed to commercially bought parts. This will not only be successful in increasing student impact on future designs, but also provides a technical challenge for the authors and will present as an impressive feat …

Supersonic Propulsion: Inlet Shock Wave/Boundary Layer Interaction In A Diffuser, Lucas Fulop, Ian Henry, Jordan Ruffner, Anthony Mcmullen

Williams Honors College, Honors Research Projects

Using a finite-volume approach and ANSYS/FLUENT, supersonic flow over a 2-D ramp of varying angles is modeled. The computational results from this model will be used to further explore the design of supersonic diffusers used on military aircraft. Using grid capturing features and inflation layers, shockwave and boundary layer interactions will be observed as well as wave-associated pressure changes in supersonic turbulent flow. The Spalart-Allmaras single-equation model of turbulent flow will be used in all simulations to more accurately represent the phenomena that occur in such high-speed environments. The size of upstream zones and recirculation zones will be obtained through …

Design Principles And Preliminary Testing Of A Micropropulsion Electrospray Thruster Research Platform, Will Alan Mcgehee

Master's Theses

The need for micropropulsion solutions for spacecraft has been steadily increasing as scientific payloads require higher accuracy maneuvers and as the use of small form-factor spacecraft such as CubeSats becomes more common. Of the technologies used for this purpose, electrospray thrusters offer performance that make them an ideal choice. Electrosprays offer high accuracy impulse bits at low power and high efficiency, and have low volume requirements. Design choice reasoning and preliminary testing results are presented for two electrospray thruster designs. The first thruster, named the Demonstration thruster, is operated in atmospheric conditions and serves as a highly visible example of …

A Homegrown Dsmc-Pic Model For Electric Propulsion, Dominic Charles Lunde

Master's Theses

Powering spacecraft with electric propulsion is becoming more common, especially in CubeSat-class satellites. On account of the risk of spacecraft interactions, it is important to have robust analysis and modeling tools of electric propulsion engines, particularly of the plasma plume. The Navier-Stokes equations used in classic continuum computational fluid dynamics do not apply to the rarefied plasma, and therefore another method must be used to model the flow. A good solution is to use the DSMC method, which uses a combination of particle modeling and statistical methods for modeling the simulated molecules. A DSMC simulation known as SINATRA has been …

Project Atlas: A Mobile Universal Rocket Engine Test Stand, Collin Mickels, Conrad H. Wright, Noah Soderquist, Alona Prokofieva, Sattar Panahandehgar, Naveen Sri Uddanti, Alcuin Rajan

Student Works

Project Atlas is a mobile, trailer-mounted, rocket engine test stand developed by Experimental Rocket Propulsion Lab (ERPL) at Embry-Riddle Aeronautical University’s Daytona Beach, Florida campus. The integrated test stand and automated data-acquisition and control system supports ERPL’s multitude of engine research projects, including bipropellant liquid and hybrid rocket engines. The need for an integrated universal mobile test stand stems from the inability to conduct frequent test fires on campus due to Class-3 airspace and liability issues. The test stand is designed as a horizontal thrust structure utilizing a dual flame duct to redirect and cancel reaction forces acting upon the …

Micro-Nozzle Simulation And Test For An Electrothermal Plasma Thruster, Tyler J. Croteau

Master's Theses

With an increased demand in Cube Satellite (CubeSat) development for low cost science and exploration missions, a push for the development of micro-propulsion technology has emerged, which seeks to increase CubeSat capabilities for novel mission concepts. One type of micro-propulsion system currently under development, known as Pocket Rocket, is an electrothermal plasma micro-thruster.

Pocket Rocket uses a capacitively coupled plasma, generated by radio-frequency, in order to provide neutral gas heating via ion-neutral collisions within a gas discharge tube. When compared to a cold-gas thruster of similar size, this gas heating mechanism allows Pocket Rocket to increase the exit thermal velocity …

Additively-Manufactured Hybrid Rocket Consumable Structure For Cubesat Propulsion, Britany L. Chamberlain

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Three-dimensional, additive printing has emerged as an exciting new technology for the design and manufacture of small spacecraft systems. Using 3-D printed thermoplastic materials, hybrid rocket fuel grains can be printed with nearly any cross-sectional shape, and embedded cavities are easily achieved. Applying this technology to print fuel materials directly into a CubeSat frame results in an efficient, cost-effective alternative to existing CubeSat propulsion systems. Different 3-D printed materials and geometries were evaluated for their performance as propellants and as structural elements. Prototype "thrust columns" with embedded fuel ports were printed from a combination of acrylonitrile utadiene styrene (ABS) and …

Thermal Modelling And Validation Of Heat Profiles In An Rf Plasma Micro-Thruster, Alec Sean Henken

Master's Theses

The need and demand for propulsion devices on nanosatellites has grown over the last decade due to interest in expanding nanosatellite mission abilities, such as attitude control, station-keeping, and collision avoidance. One potential micro-propulsion device suitable for nanosatellites is an electrothermal plasma thruster called Pocket Rocket. Pocket Rocket is a low-power, low-cost propulsion platform specifically designed for use in nanosatellites such as CubeSats. Due to difficulties associated with integrating propulsion devices onto spacecraft such as volume constraints and heat dissipation limitations, a characterization of the heat generation and heat transfer properties of Pocket Rocket is necessary. Several heat-transfer models of …

Additive Manufacturing Of High Solids Loading Hybrid Rocket Fuel Grains, Stephen P. Johnson

Scholar Week 2016 - present

Hybrid rocket motors offer many of the benefits of both liquid and solid rocket systems. Like liquid engines, hybrid rocket motors are able to be throttled, can be stopped and restarted, and are safer than solid rocket motors since the fuel and oxidizer are in different physical states. Hybrid rocket motors are similar to solid motors in that they are relatively simple and have a high density-specific impulse. One of the major drawbacks of hybrid rocket motors is a slower burning rate than solid rocket motors. Complex port geometries provide greater burning surface area to compensate for lower burning rates …

Additive Manufacturing Of High Solids Loading Hybrid Rocket Fuel Grains, Stephen P. Johnson, Michael Baier, Ibrahim E. Gunduz, Steven F. Son

The Summer Undergraduate Research Fellowship (SURF) Symposium

Hybrid rocket motors offer many of the benefits of both liquid and solid rocket systems. Like liquid engines, hybrid rocket motors are able to be throttled, can be stopped and restarted, and are safer than solid rocket motors since the fuel and oxidizer are in different physical states. Hybrid rocket motors are similar to solid motors in that they are relatively simple and have a high density-specific impulse. One of the major drawbacks of hybrid rocket motors is a slower burning rate than solid rocket motors. Complex port geometries provide greater burning surface area to compensate for lower burning rates …

An Investigation Into The Potential Benefits Of Distributed Electric Propulsion On Small Uavs At Low Reynolds Numbers, Engin Baris

Mechanical & Aerospace Engineering Theses & Dissertations

Distributed electric propulsion systems benefit from the inherent scale independence of electric propulsion. This property allows the designer to place multiple small electric motors along the wing of an aircraft instead of using a single or several internal combustion motors with gear boxes or other power train components. Aircraft operating at low Reynolds numbers are ideal candidates for benefiting from increased local flow velocities as provided by distributed propulsion systems.

In this study, a distributed electric propulsion system made up of eight motor/propellers was integrated into the leading edge of a small fixed wing-body model to investigate the expected improvements …

Development, Analysis, And Optimization Of A Swirl-Promoting Mean Flow Solution For Solid Rocket Motors, Andrew Steven Fist

Masters Theses

This work demonstrates and analyses a new flow candidate for describing the internal gaseous motion in simulated rocket motors. The fundamental features of this solution include the conservation of key system properties also incorporated in the classic Taylor-Culick (TC) system (i.e. inviscid, axisymmetric, steady and rotational properties), while allowing for the development of a swirling velocity component. The work compares the new solution to the development and formulation of the classic TC system, ultimately identifying that both the new and classic solutions are special cases of the Bragg-Hawthorne equation. Following this development, the text then explores the development of energy-optimized …

Analysis Of Flammability Limits And Gas Properties Of A Solid Rocket Motor Test In A High Altitude Test Facility, Richard Scott Kirkpatrick

Masters Theses

The testing of solid and liquid rocket propulsion systems in a confined test facility often produces explosive or flammable gases which must be safely handled. Often inert gases such as nitrogen are used to lower the molar fraction of oxygen to low enough levels to minimize the probability of an explosion or deflagration. For this thesis, the chemical composition of these rocket exhaust gases mixed with air were used to determine the flammability limits of the gas mixture. Using the ideal gas law and the conservation of mass, the exhaust gas composition and gas properties such as pressure, temperature, volume …

Unmanned Aerial Vehicle (Uav) Propulsion Research: Conceptual Studies Of “Ultra-Compact Shaft-Less Jet Engines” For Next Generation Uavs, Tyler Eiguren, Trevor Douglas, Tre Buchanan

Publications

Unmanned Aerial Vehicles are becoming more commonly used in today’s society, ranging anywhere from military applications to entertainment for enthusiasts and hobbyists. The complexity of current generation UAV’s propulsive devices, based upon a scaled turbine engine and separate gas & electrically powered rotating fan blades, require regular maintenance for every 24 hours of flight. This added cost coupled with necessary intricate machinery deters UAV designers from such engines, leaving a void in current production. Our research team believes that by combining a simplified alternative compression & combustion process with an electrically driven fan, we can develop an energy efficient, reliable, …

Design Of The Structural And Propulsion Systems For The 2015 University Of Akron Rocket Team, Kyle W. Dehoff, Nicholas J. Hrusch

Williams Honors College, Honors Research Projects

No abstract provided.

Cold Flow Performance Of A Ramjet Engine, Harrison G. Sykes

Master's Theses

The design process and construction of the initial modular ramjet attachment to the Cal Poly supersonic wind tunnel is presented. The design of a modular inlet, combustor, and nozzle are studied in depth with the intentions of testing in the modular ramjet. The efforts undertaken to characterize the Cal Poly supersonic wind tunnel and the individual component testing of this attachment are also discussed. The data gathered will be used as a base model for future expansion of the ramjet facility and eventual hot fire testing of the initial components. Modularity of the inlet, combustion chamber, and nozzle will allow …

Lightweight Uav Launcher, Ben Miller, Christian Valoria, Corinne Warnock, Jake Coutlee

Mechanical Engineering

This report discusses the design, construction, and testing of a lightweight, portable UAV launcher. There is a current need for a small team of soldiers to launch a US Marine Tier II UAV in a remote location without transport. Research was conducted into existing UAV launcher designs and the pros and cons of each were recorded. This research served as a basis for concept generation during the initial design development stage. It was required that the design weigh less than 110 lbs, occupy a smaller volume than 48" x 24" 18" in its collapsed state, be portable by a single …

Development Of Safety Standards For Cubesat Propulsion Systems, Liam Jon Cheney

Master's Theses

The CubeSat community has begun to develop and implement propulsion systems. This movement represents a new capability which may satisfy mission needs such as orbital and constellation maintenance, formation flight, de-orbit, and even interplanetary travel. With the freedom and capability granted by propulsion systems, CubeSat providers must accept new responsibilities in proportion to the potential hazards that propulsion systems may present.

The Cal Poly CubeSat program publishes and maintains the CubeSat Design Specification (CDS). They wish to help the CubeSat community to safety and responsibly expand its capabilities to include propulsive designs. For this reason, the author embarked on the …

A Comparative Study Of The Gas Turbine Simulation Program (Gsp) 11 And Gasturb 11 On Their Respective Simulations For A Single-Spool Turbojet, Rayne Sung

Masters Theses

GasTurb 11 and the Gas Turbine Simulation Program (GSP) 11 are two commercially available gas turbine simulation programs used by industrial professionals and academic researchers throughout the world. The two programs use a pseudo-perfect gas assumption in their calculations, where the specific heat is taken as a function of temperature and gas composition but not pressure. This assumption allows the two programs to make more realistic calculations of gas turbine engine performance. This is in contrast to the ideal and perfect gas assumptions used in classroom calculations. In addition, GasTurb 11 and GSP 11 both utilize component maps, comprised from …

Design And Analysis Of Reusable Nozzles For Cal Poly’S Hybrid Rocket Lab, Cheyne Austin, Jose Vargas

Aerospace Engineering

Two nozzles were designed and constructed for testing in the Cal Poly propulsion laboratory to explore which nozzle was the most capable in producing the most thrust. A 15 degree and 30 degree converging-diverging nozzles were machined and tested. Theory suggest that a bell nozzle would be the most efficient since all of the gasses generated in the combustion chamber are directed and accelerated by the throat leave the nozzle traveling along the thrust axis. All of the momentum of the gasses are directed axially thus resulting in maximum thrust. Thrust should also be produced by the converging-diverging nozzle and …

On Compressible Gaseous Motions In Swirl Dominated Combustors, Brian A. Maicke

Doctoral Dissertations

In this dissertation, a number of models are derived to describe swirling flows. Both generalized compressible Bragg-Hawthorne and vorticity-stream function frameworks are determined and left in a generic form suitable for describing a number of different scenarios. These systems are solved for the bidirectional vortex flowfield by means of a Rayleigh-Janzen perturbation, which expands the governing equations in terms of the Mach number squared. The resulting equations are solved to provide a semi-analytical solution after the evaluation of a handful of numerical integrals. These solutions further the understanding of compressible flow in swirl-combustors, as previous compressible studies are primarily experimental …

High-Fidelity Low-Thrust Trajectory Determination Research And Analysis, Tyler Hill

Aerospace Engineering

This document discusses a numerical analysis method for low thrust trajectory propagation known as the proximity quotient or Q-Law. The process uses a Lyapunov feedback control law developed by Petropoulos^[1] to propagate trajectories of spacecraft by minimizing the user defined function at the target orbit. A simplified propagator is created from the core mechanics of this method in MATLAB and tested in several user defined cases to demonstrate its capabilities. Several anomalies arose in test cases where variations in eccentricity, inclination, right ascension of the ascending node, and argument of perigee were specified. Solutions to these anomalies are discussed …

A Survey Of Gaps, Obstacles, And Technical Challenges For Hypersonic Applications, Timothy Andrew Barber

Masters Theses

The object of this study is to canvas the literature for the purpose of identifying and compiling a list of Gaps, Obstacles, and Technological Challenges in Hypersonic Applications (GOTCHA). The significance of GOTCHA related deficiencies is discussed along with potential solutions, promising approaches, and feasible remedies that may be considered by engineers in pursuit of next generation hypersonic vehicle designs and optimizations. Based on the synthesis of several modern surveys and public reports, a cohesive list is formed, consisting of widely accepted areas needing improvement and falling under several general categories. These include: aerodynamics, propulsion, materials, analytical modeling, CFD modeling, …