Engineering Commons^™

Particle Entrainment Studies From Dry And Wet Bed, Saber Ayatollahi

Electronic Thesis and Dissertation Repository

During the Fluid Coking Process™ bitumen is sprayed into a fluidized bed of hot coke particles. The bitumen undergoes thermal cracking and is converted into gasses, condensable vapors, and solid coke, which deposits on the coke particles. These vapors rise through the vessel and result in entrainment of coke particles. Wet fine coke particles from the freeboard region enter the cyclone and contribute to the fouling of the Coker cyclones which can lead to the premature shut-down of Fluid Cokers.

The primary objective of this research is to determine how bed wetness affects entrainment.

First, a new fluidized bed was …

Effect Of Spray Jet Interactions On The Liquid Distribution In A Fluidized Bed, Helal Elkolaly

Electronic Thesis and Dissertation Repository

Many processes use spray nozzles to introduce liquid into a fluidized bed. One such process is the Fluid Coking Process which is used to upgrade bitumen. Poor liquid distribution in a Fluid Coker proves detrimental as agglomerates form which introduce mass and heat transfer limitations. The main objective of this thesis is to determine the effect of interacting spray jets on the liquid distribution in a Fluid Coker. This was accomplished by using a low temperature experimental model of Fluid Coking to estimate the liquid distribution. Preliminary screening of nozzle positions was accomplished by the use of conductance measurements. A …

Effect Of Nozzle Geometry On Jet Bed Interaction: Experiments With Commercial Scale Nozzles And Eroded Nozzles, Nicholas A. Prociw

Electronic Thesis and Dissertation Repository

Liquid injection into fluidized bed reactors has several industrial applications, such as Fluid Catalytic Cracking, Gas Phase Polyethylene production, and Fluid Coking. High quality liquid distribution is essential to maximize the yield of desirable products, and minimize agglomeration.

The objectives of this thesis are: to develop a method that measures the rate of liquid released from agglomerates formed as a result of liquid injection into a fluidized bed; to use this method to determine the effect of internal erosion on nozzle performance; and to compare the performance of current commercial spray nozzles to nozzles with altered geometries. To achieve these …

Development And Application Of An Experimental Model For The Fluid Coking Process, Carolina B. Morales

Electronic Thesis and Dissertation Repository

Liquid injection into a fluidized bed is used in industrial applications such as the Fluid Coking^TM process for heavy oil thermal cracking. Poor initial liquid-solid contact results in the formation of agglomerates that limit heat and mass transfer processes, reduce the yield of valuable compounds and create operating problems. The present study develops a new experimental model to simulate the complex phenomena that occur when heavy oil is injected in a Fluid Coker through two-phase nozzles. The model is applied in a pilot scale fluidized bed using scaled-down industrial spray nozzles. The experimental results indicate that agglomerate formation slows …

Simultaneous Particle Agglomeration And Attrition In A High Temperature Fluidized Bed, Mithun Saha

Electronic Thesis and Dissertation Repository

Fluid Coking^TM is a major refining process to upgrade heavy crude oil or bitumen from oil sands. In Fluid Coking^TM bitumen is atomized with steam and sprayed inside a high temperature fluidized bed of coke particles where it thermally cracks into smaller molecules. Fluid Coking^TM is a carbon rejection process as solid carbon residues are formed during fragmentation into lighter hydrocarbon vapors. New coke deposits over existing coke particles and, consequently, the particle size increases. In addition, particles agglomeration occurs when the injected liquid does not disperse uniformly on individual hot coke particles but reaches, instead, local …

Developing Novel Methods To Characterize Liquid Dispersion In A Fluidized Bed, Masoumeh Farkhondehkavaki

Electronic Thesis and Dissertation Repository

The performance of several important industrial processes, such as fluid coking or fluid catalytic cracking, is dependent on the good distribution of liquid feed sprayed into a fluidized bed of hot inert or catalytic particles, respectively.

Liquid injected into a fluidized bed is distributed in three different ways: (i) free moisture, or liquid coating individual particles; (ii) wet micro-agglomerates, which are fluidized; and (iii) wet macro-agglomerates, which settle to the bottom of the bed. This study develops and evaluates various methods for the determination of this moisture.

In the study using electrical techniques, two different kinds of electrodes geometries are …

Particle Attrition With Supersonic Nozzles In A High Temperature Fluidized Bed, Feng Li

Electronic Thesis and Dissertation Repository

Fluidized beds are widely used for a variety of processes such as food, pharmaceutical, petrochemical and energy production. As a typical application of fluidized beds, the fluid coking process uses thermal cracking reactions to upgrade heavy oils and bitumen from oil sands. In order to maintain a well fluidized bed and a satisfactory operation, a series of supersonic nozzles are used to inject high pressure steam in the bed to maintain the coke particle within an optimal range. Currently, the attrition nozzles consume a large florwrate of high pressure and superheated steam, which accounts for about 40 % of the …