Engineering Commons^™

Process-Property-Structure Relationships In Advanced Rare Earth Magnet Manufacturing: Towards Enhanced Performance And Developing Application, Kaustubh Vidyadhar Mungale

Doctoral Dissertations

This research aims to study advanced rare earth magnet manufacturing, focusing on the structure-process-property relationships that govern their performance and applications. Rare earth minerals are classified as critical materials because they are essential in manufacturing products across numerous cutting-edge technologies including electric vehicles, renewable energy systems, and high-performance electronics.

Bonded magnets are composites with permanent magnet powder embedded in a polymer matrix. Finely powdered (3-300 microns) rare earth based intermetallics such as neodymium iron boron (NdFeB) and samarium iron nitride (SmFeN) are blended with engineering polymers such as epoxy, polyamides (PA6/PA12) and polyphenylene sulfide (PPS), followed by molding the compound …

Development Of Data Science Tools For Part Qualification In Additive Manufacturing, Sujana Chandrasekar

Doctoral Dissertations

In recent years, metal additive manufacturing processes have become popular choices for part production especially for low volume, high complexity parts. To enable widespread adoption of these methods, it is essential to understand the link between process parameters and part properties. This is particularly because additive manufacturing processes cause inherently complex thermo-mechanical cycles and drastically different local process conditions within a part, compared to conventional manufacturing processes like casting and forging. Additionally, properties of feedstock material like metal powder impact final part properties. The focus of this dissertation is on development of data-driven methods using in situ monitoring, as a …