Engineering Commons^™

Evolution Of Non-Metallic Inclusions In Foundry Steel Casting Processes, Marc Harris, Von Richards, Ronald J. O'Malley, Semen Naumovich Lekakh

Materials Science and Engineering Faculty Research & Creative Works

The evolution of nonmetallic inclusions was examined for 4320 steel at an industrial steel foundry. The steel was followed from electric arc furnace melting through ladle refining to final casting. Timed sampling was performed at all stages of the process. Samples were analyzed using an automated SEM/EDS system. The overall evolution of oxide inclusions in terms of nucleation, growth, and flotation during liquid processing was studied using area fraction and average diameter. Chemical composition evolution was observed using a joint ternary plotting tool developed under this program. It was found that the use of zirconium as an addition for nitrogen/oxygen …

Oxidation Process Of H 2 O /Uv For Cod Reduction Of Wastewater From Soybean Tofu Production, Komala Pontas, Abrar Muslim

Makara Journal of Technology

Chemical Oxygen Demand (COD) reduction of wastewater from soybean tofu production was studied by conducting advanced oxidation process (AOP) using hydrogen peroxide with UV radiation catalysts in a closed cylindrical glass reactor. The hydroxyl radical (*OH) concentration from H2O2 decomposition was modeled, and exponential trends were found for the *OH concentration over radiation time and operation temperature. As a result, it was found that the maximal *OH concentration was 0.209 mol L-1 at 240 minutes and 50 °C. The *OH concentration exponentially increased following rise in operation temperature. The H2O2/UV AOP application reduced COD concentration to approximately 42.41% from 10,545 …

Independency Of Elasticity On Residual Stress Of Room Temperature Rolled Stainless Steel 304 Plates For Structure Materials, Parikin Parikin, David Allen

Makara Journal of Technology

Mechanical strengths of materials are widely expected in general constructions of any building. These properties depend on its formation (cold/hot forming) during fabrication. This research was carried out on cold-rolled stainless steel (SS) 304 plates, which were deformed to 0, 34, 84, and 152% reduction in thickness. The tests were conducted using Vickers method. Ultra micro indentation system (UMIS) 2000 was used to determine the mechanical properties of the material, i.e.: hardness, modulus elasticity, and residual stresses. The microstructures showed lengthening outcropping due to stress corrosion cracking for all specimens. It was found that the tensile residual stress in a …

Uplift Of Shoreline Regions On Pagai Island Due To The September 12, 2007 Mw 8.4 Earthquake Captured By Sar Image, Ashar Muda Lubis

Makara Journal of Technology

At least 25 people were killed by the September 12, 2007 Mw 8.4 Bengkulu earthquake, and many buildings were destroyed in Bengkulu and West Sumatra provinces. It is very important to estimate the earth surface deformation due to the earthquake to understand the rupture size and its process. The aim of this research is to estimate the shoreline change and vertical displacement on Pagai Island associated with the September 12, 2007 Mw 8.4 Bengkulu earthquake. The intensity of ALOS-PALSAR satellite images is used to access the pattern of displacement. The result shows that Pagai Island demonstrated huge uplift due to …

Effect Of Fly Ash Fortification In The Manufacture Process Of Making Concrete Towards Characteristics Of Concrete In Sulfuric Acid Solution, Asep Handaya Saputra, Muhammad Shohibi, Masatoshi Kubouchi

Makara Journal of Technology

Fly ash is a silica or alumino silica material that can be used as a constituent of cement in the concrete manufacturing process. Utilization of fly ash aims to improve durability and minimize the reduction of concrete’s compressive strength exposed to an acidic environment, which can be achieved through the pozzolanic reaction of fly ash with Ca(OH)2 within concrete. The reduced content of Ca(OH)2 through pozzolanic reaction will minimize the tendency of ettringite formation (compounds that cause deterioration and decrease the compressive strength of concrete). In order to determine the relation between fly ash replenishment into concrete with concrete’s characteristics …

Dual-Band Singly-Fed Proximity-Coupled Tip-Truncated Triangular Patch Array For Land Vehicle Mobile System, Basari Basari, Josaphat Tetuko Sri Sumantyo

Makara Journal of Technology

This paper proposes a dual-band left-handed circularly polarized triangular-patch array that is developed for land vehicle mobile system aimed at mobile satellite communications. The array consists of six tip-truncated triangular patches, which the first three patches are used for reception and the second three patches are used for transmission purpose. Each of three-patches has a beam pattern that can be switched in three different 120°-coverage beam in azimuth-cut plane at a minimum targeted gain at a desired elevation angle. The targeted minimum gain of the array is 5 dBic, in order for data communications with a large geostationary satellite can …

Improvement Of Quality Of Carica Papaya L. With Clove Oil As Preservative In Edible Coating Technology, Eny Kusrini, Anwar Usman, Chrispine Deksita Wisakanti, Rita Arbianti, Dedy Alharis Nasution

Makara Journal of Technology

We have studied utilization of essential clove oil, extracted from clove buds by hydrodistillation, as preservative in edible packaging technology. Preservative of essential clove oil was applied on chopped papaya fruits by using two methods, namely spray and brush. The effects of concentration of clove oil from 0.05 to 0.20% on the preservation of papaya fruits (Carica papaya L.) at room temperature (25 °C) were also evaluated. Physicochemical and in vitro microbiological activities on the papaya fruits that were stored at 25 oC and 85-90% relative humidity were investigated in details. The results indicate that the clove oil at concentration …

Improving Renewable Energy Transition Acceptance: A Simulation Gaming Approach On A Multi Actor Setting In The Netherlands, Aziiz Sutrisno, Jac A. M. Vennix, Noor Syaifudin

Makara Journal of Technology

The Netherlands have tried very hard to increase their renewable energy sources (RES) shares to fulfill the European Union target in 2050. However, RES performance did not show the expected result as the performance declined in 2009 producing even wider gap compare to the target. The Dutch government’s tried to incorporate all interested stakeholders by forming the Dutch energy transition task force. Nevertheless, the task force’s result is also not showing a desirable trend. Key reasons behind the Dutch low RES performance are the lack of shared understanding and positive attitude toward RES development among interested actors. This research uses …

Calibration Of Numerical Model For Shoreline Change Prediction Using Satellite Imagery Data, Sigit Sutikno, Keisuke Murakami, Dwi Puspo Handoyo, Manyuk Fauzi

Makara Journal of Technology

This paper presents a method for calibration of numerical model for shoreline change prediction using satellite imagery data in muddy beach. Tanjung Motong beach, a muddy beach that is suffered high abrasion in Rangsang Island, Riau province, Indonesia was picked as study area. The primary numerical modeling tool used in this research was GENESIS (GENEralized Model for Simulating Shoreline change), which has been successfully applied in many case studies of shoreline change phenomena on a sandy beach.The model was calibrated using two extracted coastlines satellite imagery data, such as Landsat-5 TM and Landsat-8 OLI/TIRS. The extracted coastline data were analyzed …

Application Of 3d Printing Technology In Porous Anode Fabrication For Enhanced Power Output Of Microbial Fuel Cells, Bin Bian

Electronic Thesis and Dissertation Repository

Microbial fuel cells (MFCs) are widely researched for application in wastewater treatment. However, the current anodes used in MFCs often suffer from high fabrication cost and uncontrollable pore sizes. In this thesis, three-dimensional printing technique was utilized to fabricate anodes with different micro pore sizes for MFCs. Copper coating and carbonization were applied to the printed polymer anodes to increase the conductivity and specific surface area. Voltages of MFCs with various anodes were measured as well as other electrochemical tests such as linear sweep voltammetry and electrochemical impedance spectroscopy. 3D copper porous anode produced higher maximum voltages and power densities …

Environmental Degradation Of Nickel-Based Superalloys Due To Gypsiferous Desert Dusts, Matthew B. Krisak

Theses and Dissertations

More than twenty-five years of continuous operation in the dusty environments of Southwest Asia have shown that degradation of gas turbine engine components due to particle ingestion is a serious threat to operations. In particular, the continued push for higher engine operating temperatures has brought a new emphasis to the damage mechanisms (for example CMAS glass formation and hot corrosion) caused by ingested particles forming molten deposits on engine components. Despite decades of research little progress has been made to mitigate the effects of CMAS and hot corrosion degradation to engine components. This research focused on hot corrosion specifically. A …

A Study Of The Electrochemical Dissolution And Passivation Phenomenon Of Roasted Gold Ore In Cyanide Solutions, Ahmet Deniz Bas, Wei Zhang, Edward Ghali, Yeonuk Choi

Ahmet Deniz Bas

No abstract provided.

A Simplified Approach For Negative Skin Friction Calculation Of Special-Shaped Pile Considering Pile-Soil Interaction Under Surcharge, Gang-Qiang Kong, Hang Zhou, Han-Long Liu, Xuan-Ming Ding, Robert Liang

Robert Y. Liang

A simplified approach was proposed to analyze the negative skin friction calculation of special-shaped pile considering pile-soil interaction under surcharge. Based on the concentric cylinder shearing theory, considering the changes of pile shape (such as, taper angle and diameters of pile base, etc.), the load-transfer of special-shaped pile was built. The accuracy of the developed simplified approach was verified by numerical simulation model with the same condition. Then, the influence factors, such as, taper angles, the diameter of pile base, surcharge, and pile-soil interface parameters were analyzed and discussed. The results show that the developed simplified approach can calculate NSF …

A Study Of Electrochemical Interactions Between Gold And Its Associated Oxide Minerals, Ahmet Deniz Bas, Edward Ghali, Yeonuk Choi

Ahmet Deniz Bas

There is a lack of electrochemical studies of oxidized gold ores since the majority of previous studies were conducted with sulphidic gold ores. In this study, the influence of agitation and iron oxide minerals, i.e. magnetite, hematite, and maghemite on gold leaching was investigated by means of galvanic and passivation phenomena. Cyclic voltammetry studies of Roasted Gold Ore (RGO) in de-aerated electrolyte have shown one oxidation and one reduction reaction while three oxidation and one reduction peaks were observed with gold electrode. Galvanic coupling results by Zero Resistance Ammeter (ZRA) mode indicated that magnetite showed a negative effect on gold …

Laser Metal Deposition Of Functionally Gradient Materials From Elemental Copper And Nickel Powders, Sreekar Karnati, Todd E. Sparks, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work deals with the planning and fabrication of a functionally gradient copper-nickel composition via Laser Metal Deposition (LMD). Various compositions of copper and nickel were made by blending different weight percentages which were then sequentially deposited to fabricate functionally gradient copper-nickel thin-wall structures. Analyses were performed by sectioning the thin-wall samples for metallographic, hardness, X-ray diffraction (XRD) and Energy Dispersive X-ray Spectroscopy (EDS) studies. The fabrication was studied for identifying and corroborating the deposited compositions and their corresponding gradients. XRD analyses were performed to identify the crystal structure of the deposit. EDS analysis was instrumental in identifying the variation …

Effects Of Supplier-Manufacturer Relationships On Supply-Chain Performance Of Manufacturing Industries In Indonesia, Rachmad Hidayat, Khisbullah Hudha, Sabarudin Akhmad

Makara Journal of Technology

The present study describes the relationships between commitment, communication, satisfaction, trust, relationship quality with suppliers, and supply-chain performance. The population of the study was manufacturing companies in Indonesia. Respondents were the chief executive officers or corporate secretaries or the designated managers involved in strategic decision making. Samples were taken by using a proportional area random sampling technique. Structural Equation Modeling (SEM) was used for analysis. Results of both direct and indirect testing of hypothesis indicated two hypotheses of positive and significant effects and nine hypotheses of positive but insignificant effects. Those hypotheses of positive and significant effects were the direct …

High Temperature Corrosion Of Aluminized Aisi 4130 Steel With The Different Composition Of Nacl/Na2so4 Deposits, Mohammad Badaruddin, Chaur Jeng Wang, Yudhistyra Saputra, Abu Khalid Rivai

Makara Journal of Technology

The high temperature corrosion of AISI 4130 steel can be increased by hot-dip aluminizing coating. The aluminized steel specimens with the deposit composition of 100/0, 30/70, 50/50, 70/30, and 0/100 (wt.%) NaCl/Na2SO4 were oxidized at 750 °C for 1-49 h periods. According to a parabolic rate constant (kp) value, the aluminized steel with deposit composition of 70/30 NaCl/Na2SO4 shows the highest kp value (3.71 × 10-11 g2cm- 4s-1), later followed by the kp value of 3.35 × 10-11 g2cm-4s-1 for 100/0 and the lowest kp value is 7.731 × 10-12 g2cm-4s-1 for 0/100. Whereas, the kp value for the aluminized …

Application Of Fiscal Incentives For Development Of East Natuna Gas Field For Long-Term National Natural Gas Demand, Marwan Batubara, Widodo Wahyu Purwanto, Akhmad Fauzi

Makara Journal of Technology

East Natuna gas field, which has proven reserves of 46 trillion cubic feet, is projected to meet long-term natural gas needs. However, CO2-content of the gas reserves reaches 71%, leading to expensive development costs. This research investigates the feasibility of the field based on several fiscal incentives. Firstly, gas supply-demand until year 2040 was analyzed. Then, based on the analysis, the field was developed using high CO2 gas separation technology to produce gas of 1300 MMSCFD in 2023, 2600 MMSCFD in 2031, and 3900 MMSCFD in 2039. Finally, the economic feasibility was assessed using cash flow analysis in accordance with …

Stochastic Optimization Of Supply Chain Risk Measures –A Methodology For Improving Supply Security Of Subsidized Fuel Oil In Indonesia, Adinda Yuanita, Andi Noorsaman Sommeng, Anondho Wijonarko

Makara Journal of Technology

Monte Carlo simulation-based methods for stochastic optimization of risk measures is required to solve complex problems in supply security of subsidized fuel oil in Indonesia. In order to overcome constraints in distribution of subsidized fuel in Indonesia, which has the fourth largest population in the world—more than 250,000,000 people with 66.5% of productive population, and has more than 17,000 islands with its population centered around the nation's capital only—it is necessary to have a measurable and integrated risk analysis with monitoring system for the purpose of supply security of subsidized fuel. In consideration of this complex issue, uncertainty and probability …

Transmission Electron Microscopy Characterization Of High-Temperatur Oxidation Of Fe-20cr-5al Alloy Prepared By Focused Ion Beam Technique, Mohammad Dani, Pudji Untoro, Teguh Yulius Surya Panca Putra, Parikin Parikin, Joachim Mayer, Arbi Dimyati

Makara Journal of Technology

The Focused Ion Beam (FIB) technique was applied for cross section preparation of the oxidized alloy for Transmission Electron Microscopy (TEM) study. Prior to preparation, the specimens of Fe-20Cr-5Al alloy sheet were oxidized in air at 1200 oC for 2 minutes, 10 minutes, 2 hours, and 100 hours. The microstructure and elemental composition of the samples were characterized using TEM equipped with an Energy Dispersive X-Ray Spectroscopy (EDX). The Electron Energy Loss Spectroscopy (EELS) was used to determine of the light elements. The TEM investigation reveals remarkable microstructure evolution of the specimens during oxidation which generally exhibit a typical multi-layer …

Thermodynamic Analysis Of Irreversible Heat-Transformers, Niccolo` Giannetti, Arnas Arnas, Andrea Rocchetti, Kiyoshi Saito

Makara Journal of Technology

Absorption heat transformers extend the possibilities for efficient and environment-friendly energy conversion processes. Based on a general thermodynamic model of three-thermal cycles with finite thermal capacity of the heat sources, this paper is intent upon analyzing and optimizing the performance of absorption heat transformers, by including the influence of irreversibility in the analytical expression of the system efficiency. Dimensionless parameters for an overall optimization are defined and a first screening is performed to clarify their influence. Dependence on the main factors is highlighted to suggest how to change them in order to enhance the whole system performance. Under this point …

A New Method For Simulating Power Flow Density Focused By A Silicon Lens Antenna Irradiated With Linearly Polarized Thz Wave, Catur Apriono, Eko Tjipto Rahardjo, Norihisa Hiromoto

Makara Journal of Technology

A terahertz system uses dielectric lens antennas for focusing and collimating beams of terahertz wave radiation. Linearly polarized terahertz wave radiation has been widely applied in the terahertz system. Therefore, an accurate method for analyzing the power flow density in the dielectric lens antenna irradiated with the linearly polarized terahertz wave radiation is important to design the terahertz systems. In optics, ray-tracing method has been used to calculate the power flow density by a number density of rays. In this study, we propose a method of ray-tracing combined with Fresnel’s transmission, including transmittance and polarization of the terahertz wave radiation …

Incipient Plasticity Of Metals And Alloys Using Nano-Indentation Technique, Dong Wu

Doctoral Dissertations

The incipient plasticity indicates the nucleation or activation of defects in materials and enables us to study the intrinsic mechanical properties of materials. In this dissertation, instrumented indentation technique was employed to study the incipient plasticity of metals (bcc-Cr, fcc-Ni, fcc-Au) and a fcc-structured high entropy alloy (HEA) NiFeCoMnCr. The critical shear stresses for pop-in in these materials were all within the range of theoretical strength of materials, indicating the nucleation of dislocations in perfect crystals.

In Chapter 3 and 4, indentation tests were conducted at elevated temperatures to study the pop-in behavior in bcc-Cr and fcc-Au. The pop-in load …

Impurity Diffusion As A Possible Metal Chronometer For Pre-Detonation Nuclear Forensics, Edward T. Peskie, Howard L. Hall

International Journal of Nuclear Security

The ability to determine the age of seized nuclear material—that is, the time that has passed since it was formed— would provide crucial data to be used in its investigation. This paper reviews the methods and mathematical reasoning behind the use of diffusion theory, as previously applied to analysis of metals in ancient artifacts and other objects, to modern investigations in nuclear science. We here examine the time-dependent processes of diffusion, including grain boundary diffusion and discontinuous precipitation, and we assess the utility of examining the profiles of impurity and alloying element concentrations for use as a tool in pre-detonation …

Radiation Damage As A Possible Metal Chronometer For Pre-Detonation Nuclear Forensics, Edward T. Peskie, Howard L. Hall

International Journal of Nuclear Security

The better we can determine how long ago nuclear material was made, the sharper our tools for investigating seized nuclear materials. This paper examines the effects of radiation damage caused by the decay of uranium isotopes, and assesses how experts in nuclear forensics could use the analyses of these damaged regions to determine how much time has passed since metal samples were formed. It also draws parallels from fission track dating studies of mineral samples under geologic time, and proposes modifications to past publications on α-recoil track dating in order to determine the time since a metal sample was cast …

Analytical Determination Of Copper Products, Charles Dosh Smith

Charles Kay Smith

"It is a well known fact that the presence of impurities in copper products has been a source of annoyance to the Chemist. The object of this thesis was to make myself familiar with the actions of different impurities in copper products, and the methods for the determination of Arsenic in the same"--page 1.

An Investigation Of Incipient Melting During Solution Heat Treatment Of 7050 Aluminum Forgings And Its Effect On Corrosion Properties, Thomas Kilkenny

Materials Engineering

7050 alloy (6.2Zn-2.3Mg-2.3Cu-0.12Zr) is a structural aluminum alloy commonly used in the aerospace industry. Its rich chemistry makes it susceptible to incipient melting. Incipient melting is a phenomenon where areas with high local alloy content melt before the rest of the material. This can cause a degradation of mechanical and corrosion properties. A six by four factor solution heat treatment trial was conducted. Six solution heat treatment temperatures, 890- 940°F in 10°F increments, and four times, 1, 2, 4, and 6 hours, were used. Incipient melting was observed in the 910°F, 6 hour solution heat treatment and all 920-940°F solution …

Effect Of Time Delay Between Etching And Adhesive Bonding (“Outlife” Time) On Lap-Shear Strength Of Aluminum Alloys Using Environmentally-Friendly P2 Etch, Josh Barkhimer, Matthew Erich, Gokul Nair

Materials Engineering

Raytheon Company currently uses a Forest Products Laboratory (FPL) paste etchant for preparing aluminum surfaces for adhesive bonding, and FPL is a source of hazardous hexavalent chromium. The goal of this study was to evaluate a less-toxic P2 paste etchant as a possible replacement. Coupons of 2024-T3, 6061-T6, and 7075-T6 grades of aluminum alloy were solvent-degreased, abrasively cleaned, and etched at room temperature using P2 paste following a strict protocol adopted from Raytheon. Coupons were then left exposed to air for assigned time intervals (or “outlife” times) of 0, 1, 4, 8, 16, and 63 or 72 hours. The aluminum …

Effects Of Initial Forging Temperature, Cooling Rates, And Carbon Content On Primary Alpha Formation In Ti-6al-4v, James Tillman, Hui Wei

Materials Engineering

Ti-6Al-4V is an alpha-beta titanium alloy system, which contains both alpha and beta phases at room temperature. Both alpha and beta phases provide Ti-6Al-4V a range of different properties for a range of applications. In order to improve the energy efficiency and better satisfy customers’ requirements of less than 52% primary alpha phase, Weber Metals sponsored this project to study the effects of carbon content, forging temperature, and cooling rates on primary alpha formation in Ti-6Al-4V alloys. There has been a lot of discussion as to whether or not carbon, a known alpha stabilizer, will affect the microstructure in small …

Effects Of Composition And Solid Solution Strengthening On The Compression Strength Of Iron-Based Hardfacing Alloys, Tyler Wiggins, Samuel Garrison-Terry

Materials Engineering

Three iron-based hardfacing alloys were fabricated to have a tungsten strengthened matrix with varying compositions of 10-15, 20, and 30 wt% tungsten/chrome boride content. The fourth sample was fabricated to have a molybdenum solid solution strengthened matrix with 10-15 wt% W/Cr Boride content. This project focuses on the compressive strength of iron-based hardfacing alloys. Preliminary compression tests with Scoperta iron-based hardfacing alloys showed a need for sample dimension reduction due to compressive loads that could not be met by a 50 kN maximum capacity mechanical testing system. The preliminary tests showed compressive strengths exceeding 2340 MPa. Samples of the current …