Engineering Commons^™

Elastic Properties Of The Non-Mixing Copper Donor Assisted Material In Friction Stir Welding Of Aluminum Alloys Using Nanoindentation, M. Ojha, A. H. Al-Allaq, Y. S. Mohammed, S. N. Bhukya, Z. Wu, A. A. Elmustafa

Mechanical & Aerospace Engineering Faculty Publications

Friction stir welding of high-strength materials such as steels is the impeded by the lack of the vast heat input needed to start the process. Contact friction is considered the most dominant source of heat generation for FSW steels which tends to cause severe wear conditions of the tool hear. To relieve the extreme wear conditions that occur on the tool heads because of FSW steels, we introduce the non-mixing Cu donor stir material to friction stir welding of aluminum alloys. The elastic properties of the Cu donor assisted friction stir welded aluminum alloys are measured using nanoindentation. The hardness …

Post-Weld Heat Treatment Effects On Microstructure, Crystal Structure, And Mechanical Properties Of Donor Stir–Assisted Friction Stir Welding Material Of Aa6061-T6 Alloy, Aiman H. Al-Allaq, Manish Ojha, Yousuf S. Mohammed, Srinivasa N. Bhukya, Zhenhua Wu, Abdelmageed A. Elmustafa

Mechanical & Aerospace Engineering Faculty Publications

Friction stir welding (FSW) technology combines heat input from friction and extreme plastic deformation to produce high-quality joints in aluminum and other alloy systems. This necessitates examining the final welded joint’s mechanical and structural properties. Post-weld heat-treated AA6061-T6 alloy that resulted from the application of a Cu donor stir–assisted (CDSA) friction stir welding (FSW) material was examined for crystal structure and mechanical properties. CDSA FSW samples were tested at a constant tool rotational speed of 1400 rpm and a welding translational speed of 1 mm/s. CDSA samples of 20% and 60% thickness of the AA6061-T6 base alloy were selected to …

Mechanics Of The Solid-State Bonding Under Severe Thermomechanical Processes, Xue Wang

Doctoral Dissertations

Friction stir welding (FSW) has found increased applications in automotive and aerospace industries due to its advantages of solid-state bonding, no fusion and melting, and versatility in various working conditions and material combinations. The extent and quality of the solid-state bonding between workpieces in FSW is the ultimate outcome of their industrial applications. However, the relationship among processing parameters, material properties, and bonding extent and fidelity remains largely empirical, primarily because of the lack of the mechanistic understanding of (1) tool-workpiece frictional behavior, and (2) bonding formation and evolution.

In this dissertation, to study the underlying mechanism of tool-workpiece frictional …

Effect Of Process Parameter On Temperature Distribution, Microstructure, And Mechanical Properties Of Self-Reacting Friction Stir Welded Aluminum Alloy 6061-T651, Monica Adriana Torres

Open Access Theses & Dissertations

Self-reacting friction stir welding is the latest FSW tool configuration developed, it employs two shoulders--one on top and one on the bottom of the workpiece-- this tool configuration offers many advantages over conventional welding techniques. However, the current lack of information and specifications limits its understanding and application. This investigation analyzed the effect of process parameters on temperature distribution, microstructure evolution, and final mechanical properties of 6061-T651 SR-FS welds. A factorial experiment was carried out, in which three-process parameters were analyzed--rotational speed, travel speed, and tool plunge force-- three levels were analyzed for each parameter, except for a tool plunge …