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Site-specific; melt pool size; closed-loop control; additive manufacturing; directed energy deposition; 3D printing; metal; titanium; lasers
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Full-Text Articles in Engineering
Beyond The Toolpath: Site-Specific Melt Pool Size Control Enables Printing Of Extra-Toolpath Geometry In Laserwire-Based Directed Energy Deposition, Brian T. Gibson, Bradley S. Richardson, Tayler W. Undermann, Lonnie J. Love
Beyond The Toolpath: Site-Specific Melt Pool Size Control Enables Printing Of Extra-Toolpath Geometry In Laserwire-Based Directed Energy Deposition, Brian T. Gibson, Bradley S. Richardson, Tayler W. Undermann, Lonnie J. Love
Department of Mechanical and Materials Engineering: Faculty Publications
A variety of techniques have been utilized in metal additive manufacturing (AM) for melt pool size management, including modeling and feed-forward approaches. In a few cases, closed-loop control has been demonstrated. In this research, closed-loop melt pool size control for large-scale, laser wire-based directed energy deposition is demonstrated with a novel modification, i.e., site-specific changes to the controller setpoint were commanded at trigger points, the locations of which were generated by the projection of a secondary geometry onto the primary three-dimensional (3D) printed component geometry. The present work shows that, through this technique, it is possible to print a specific …
Beyond The Toolpath: Site-Specific Melt Pool Size Control Enables Printing Of Extra-Toolpath Geometry In Laser Wire-Based Directed Energy Deposition, Brian T. Gibson, Bradley S. Richardson, Tayler W. Undermann, Lonnie J. Love
Beyond The Toolpath: Site-Specific Melt Pool Size Control Enables Printing Of Extra-Toolpath Geometry In Laser Wire-Based Directed Energy Deposition, Brian T. Gibson, Bradley S. Richardson, Tayler W. Undermann, Lonnie J. Love
Department of Mechanical and Materials Engineering: Faculty Publications
A variety of techniques have been utilized in metal additive manufacturing (AM) for melt pool size management, including modeling and feed-forward approaches. In a few cases, closed-loop control has been demonstrated. In this research, closed-loop melt pool size control for large-scale, laser wire-based directed energy deposition is demonstrated with a novel modification, i.e., site-specific changes to the controller setpoint were commanded at trigger points, the locations of which were generated by the projection of a secondary geometry onto the primary three-dimensional (3D) printed component geometry. The present work shows that, through this technique, it is possible to print a specific …